Ibikoresho byo gusudira bya robo ntabwo ari ibikoresho. Nibo injeniyeri zicecekeye zifite kwihanganira iyo robo zigenda kuri 1,2 m / s, gusubiramo inshuro 10,000 zidafite umuvuduko, no gusudira brass ya chassis ifite ± 0.15 mm neza neza. Twabonye imishinga myinshi yo kwihagararaho ihagarara-ntabwo iva mu guhitamo robot, ahubwo ni kunanirwa kwimiterere: ibyapa fatizo byafashwe nabi, ibipapuro byerekana neza, cyangwa clamp zitakaza gufata nyuma yizunguruka 300. Icyerekezo gitangirira aho igice gihurira na fixture - ntabwo kuri TCP.
Kuki "Ibyiza Birahagije" Bimena Imashini yo gusudira Ubukungu
Ibikoresho byo gusudira bya robo bikora imirimo itatu idashobora kuganirwaho: gushakisha, gufunga, no gutuza. Ariko gahunda-nyayo yoherejwe ihishura ukuri gukomeye.
Kugoreka ubushuhe bifite akamaro kuruta gukomera. Ibikoresho byubatswe kuva kuri mm 25 byicyuma birashobora kunanirwa gutandukana - ariko niba hejuru yacyo igenda idafite ubushyuhe bwumuriro cyangwa inzira yumuyaga uva mu kirere, ubushyuhe bwaho buturutse kuri arc inshuro nyinshi bihindura ingingo ya datum kuri 0.2 mm muminota 45. Twabipimye kumurongo wibikoresho byubuhinzi Tier-1 dukoresheje gride ya thermocouple yashyizwe mubikoresho. Gusubiramo inshuro force gukomera. Indwara ya pneumatike yagenwe kuri 8 kN akenshi itanga 5.3 kN gusa nyuma y amezi 18 yamavuta yibicu hamwe no kwambara kashe. Niyo mpamvu dusobanura ibyuma bitagira ibyuma bya piston ibyuma bya piston hamwe na sensor sensor yingufu-ntabwo ari igipimo cyumuvuduko-kuri gakondo ibikoresho byo gusudira bya robo. Kubona ntabwo ari pin-ni uko bikurikirana. Ubusabane-bwambere busa bugomba kwishora * mbere yuko * abanya kabiri bakora. Niba igice cyamanutse kuri V-blok mugihe pin kuruhande iracyasubira inyuma, micro-kunyerera ibaho. Twubaka logique ikurikirana muburyo bwa pneumatike-ntabwo ari code ya PLC-kugirango dukureho ibyo bihinduka. Serivise yica igihe. Ibikoresho bifite ibyuma byashyinguwe, ibyambu byamavuta bitagerwaho, cyangwa urufunguzo rwo guhuza impuzandengo ugereranije 37% igihe kinini cyo guhinduka hamwe nigishushanyo mbonera hamwe nibikoresho bisanzwe bya M6 - M10 hamwe nibisohoka byihuse. Inkingi enye z'umusaruro-Witeguye Ibikoresho byo gusudira
Ntabwo twubaka ibice byo gushushanya. Turabubaka muburyo bwo gutsindwa. Igishushanyo cyose kinyura muriyungurura:
Ubunyangamugayo bwibintu munsi yikizamini. Isahani yibanze ikoresha ibyuma bisanzwe bya Q345B (ntabwo ari "ibyuma byubatswe") hamwe na Brinell igenzurwa kuri buri cyiciro. Kubona pin ni AISI 4140 ikomye kuri 58-62 HRC-ntabwo ari 45. Kubera iki? Kuberako 0,03 mm kwambara kuri pin ya mm 12 ikora 0,11 mm igice cyo guhinduranya hejuru yinzinguzingo 5.000. Turabikurikirana. Imicungire yubushyuhe kubishushanyo mbonera. Ibikoresho byose birimo imiyoboro ikonjesha ikozwe munsi yubushyuhe bwinshi (hafi yubudozi), hamwe nibyambu byinjira / bisohoka bifite ubunini bwa 3 L / min kuri 0.3 MPa. Nta fins ya pasiporo. Nta gukeka. Amashusho yubushyuhe yemeza ≤8 ° C delta hejuru ya datum zikomeye mugihe cyamasaha 8. Modularité nta guhuzagurika. Buri cyiciro gikoresha ISO-isanzwe yo gushiraho (ISO 9409-1-50-4-M6) hamwe nibikoresho bisimburana. Hindura ibice? Hindura ibice bitatu-ntukongere gukora imashini esheshatu. Igihe cyo kuyobora kigabanuka kuva muminsi 14 kugeza kumasaha 36. Kugenzura - ntabwo ari ugukeka. Buri kintu cyose cyoherejwe hamwe na raporo yubugenzuzi yemejwe na CMM: amanota 32 yo gusuzumisha hejuru ya datum, kwemeza torque kumuzunguruko wose, hamwe no gupima imikorere hamwe nibice bifite uburemere munsi yumutwaro wikigereranyo. Nta "byubatswe". Iyo Customer Fixturing Irenze Hanze ya Shelf-Kandi Iyo Atabikora
Amakipe amwe yibwira ko ibikoresho bya modular bikemura byose. Ntabwo babikora. Muminsi ishize twagenzuye umurongo utanga amamodoka yu Burayi: imiyoboro yabo ya pneumatike yo hanze yananiwe 22% yo kugenzura ingingo ya mbere kubera guhuza urwasaya rudahuye. Gukosora? Amadolari 4.200 yihariye hamwe nubutaka bwa granite yerekanwe hamwe na kinematike ihinduka. ROI yaje mu byumweru 8.3 - yapimwe mukugabanya ibicuruzwa byonyine.
Ariko imigenzo ntabwo yikora. Twanze 17% byibyifuzo bisabwa kubera ko binyuranyije namahame yambere: ibice bidafite datum yibanze yibanze, inteko zisaba icyarimwe-axis zifatanije icyarimwe kirenze igihe cyo gusubiza pneumatike, cyangwa geometrike aho laser ikurikirana ishobora kurenza aho ikorera. Kuba inyangamugayo bizigama bije.
Botou Haijun Metal Products Co., Ltd yubaka ibikoresho byo gusudira bya robo kubakiriya bapima intsinzi muri microns - ntabwo basaba ibicuruzwa. Ikigo cyacu cyujuje ISO mumujyi wa Botou gikora selile zabugenewe hamwe na CNC ikozwe nicyuma, sisitemu yo gukomeretsa, hamwe no kwemeza sensor. Ntabwo tugurisha ibikoresho. Kohereza ubwishingizi buke.
Ibyo Gusaba Mbere yo Kwemeza Igishushanyo mbonera
Baza uwaguhaye ibyo bibazo bitanu - hanyuma usabe ibisubizo byanditse:
Nibihe ntarengwa byerekana ubushyuhe uzemerera hagati yubuso bwa datum na clamp actuator mugihe gikomeza? Utwereke umunaniro wubuzima kubara kumpamvu zidakomeye zubaka - ukoresheje ibara ryukuri, ntabwo ari theoretical max. Nigute ushobora kugenzura imbaraga zangirika kwangirika 10,000, ntabwo ari kalibrasi yambere? Tanga urunigi rwa CMM: kuva kuri master gauge kugeza kuri raporo yanyuma yo kugenzura. Niki gihe cyawe cyo gusana (MTTR) kubice bisimburwa numurima? Ntabwo "munsi ya garanti" - munsi yigitutu cyumusaruro. Niba ibisubizo birimo "mubisanzwe," "mubisanzwe," cyangwa "imyitozo yacu isanzwe," genda. Ibikoresho byo gusudira bya robo ntibihanganira kudasobanuka. Basaba umwihariko - kugeza kurwego rwa alloy, ubushyuhe bwo gutunganya umurongo, hamwe no kurangiza Ra agaciro.
Ibikoresho byo gusudira bya robo bisobanura imipaka iri hagati yimikorere ya robo nuburyo busubirwamo. Nibwo intego yubuhanga ihura nukuri kwicyuma. Hitamo ukurikije amakuru yubushyuhe-ntabwo ari udutabo. Kugenzura hamwe na CMM - ntabwo ari ikizere. Wubake inzinguzingo 10,000 - ntabwo ari ingingo ya mbere. Botou Haijun Metal Products Co., Ltd itanga ibikoresho byo gusudira bya robo yahimbwe kuri urwo rwego - nta bidasanzwe, nta kumvikana, nta rwitwazo.
