Gusudira nta a ameza yo gusudira ni nko guteranya ibikoresho hamwe na Phillips umutwe gusa - birashoboka, ariko bitinda, bidahuye, kandi bikunda gukora cyane. Twabibonye ubwacu: Tier-1 itanga imashini zubuhinzi muri Wisconsin yakuyeho 12% byinteko zayo zashize umwaka ushize kubera ko kugoreka gusudira byarenze ± 0.5 mm kwihanganira L-bracket yoroshye. Intandaro? Nta bikoresho byabigenewe - gusa magnetiki clamps hamwe nubushishozi bwabakozi.
Kuki "Byiza Birahagije" Gushyira Kunanirwa Kumuvuduko Wumusaruro Wukuri
Amaduka menshi afata ameza ya jig nkibikoresho byubushake - kugeza igihe gusudira nabi gusudira gukurura ibibazo bikwiranye ningirabuzimafatizo za robotic cyangwa hydraulic manifold mounting. Nukuri ameza yo gusudira ntabwo isahani yicyuma gusa ifite umwobo. Nibikorwa bigenzurwa na fondasiyo ifunga igice cya geometrie * mbere yuko * arc ikubita.
Twagerageje uburyo butanu busanzwe kuri 3-mm imwe ya chassis ikonje ikonje:
Magnetic clamps yonyine → impuzandengo yumwanya uhagaze: 1.8 mm nyuma yo gusudira 3 Koresha ibikoresho bimwe (ibyuma bisudira) time igihe cyo gushiraho: iminota 22 kuri buri gice; gusubiramo: ± 0.7 mm Imbonerahamwe yububiko bwa moderi (100 mm grid) expansion kwaguka k'ubushyuhe byatumye 0,4 mm ihinduka kuri 85 ° C interpass temp ISO-isanzwe ya T-slot yameza hamwe nubutaka-butondekanya neza → gusubiramo bifatirwa kuri mm 0.15 mm kuri 50 cycle Imbonerahamwe ya Hybrid hamwe na datum igaragara hamwe na CNC yakozwe nicyari kiranga → ± 0.08 mm hejuru ya 200, rezo zeru Itandukaniro ntabwo ari theoretical. Nibiciro bisakaye, umurimo wo kugenzura, n'umurongo wo hasi. Umukiriya umwe yagabanije igihe cyo gukosora nyuma yo gusudira kuri 68% nyuma yo kuva muri clamping rusange yerekeza kuri sisitemu yububiko bwa jig.
Ibintu bine bitaganirwaho Ibiranga Welding Jig Imbonerahamwe igomba kugira
Imbonerahamwe zose za jig zitanga gusudira zihoraho. Ukurikije imyaka 17 yo kubaka ibyuma bisobanutse neza kubikoresho byimodoka nubwubatsi bwabakiriya, dore icyangombwa - ntabwo ari udutabo twamamaza:
Kwihanganira ibibyimba ≤ 0,05 mm / m - Yapimwe na plaque ya granite isahani, ntabwo igororotse. Gutandukana kwose byongerera ikosa impande zose. Gukomera, kubutaka - Ntabwo ari ibyuma bisya gusa. Dukoresha induction-ikomye 45 # ibyuma hamwe na 58-62 HRC yo hejuru. Ameza adakomeye yambara mugihe cyamezi 3 yo gukoresha burimunsi, gutakaza gusubiramo byihuse. Icyuma gisanzwe hamwe na ≤ 0,02 mm gushiramo inshuro nyinshi - Bisanzwe 16-mm T-slots ikora, ariko ISO 841 yujuje inuma ya dovetail cyangwa sisitemu yo gufunga byihuse igabanya itandukaniro rya 40% mubidukikije bivanze cyane. Gucunga misa - Isahani yibyibushye (mm 80 mm) hamwe nimbavu y'imbere ikwirakwiza ubushyuhe vuba. Imeza ntoya irwanya munsi ya GMAW pass, guhinduranya igice hagati yakazi. Ntiwirengagize kimwe muri ibyo, kandi jig yawe "precision" ihinduka icyuho gihoraho.
Iyo Custom Jig Imeza Irenze Hanze ya Shelf - Kandi Iyo batabikora
Ba injeniyeri bamwe bibwira ko ameza ya jig yama ari meza. Ariko twatanze byombi - kandi amakuru yerekana ukundi.
Kumurimo muke, imirimo ihindagurika cyane (urugero, ubuhinzi bwa prototype bushyira mubikorwa intwaro), ameza ya jig ameza hamwe nicyari gisimburana hamwe na lokatori ihinduranya igabanya igihe cyo gushiraho 75% ugereranije nibikoresho byabugenewe. Abakiriya batangaza ROI mugihe cyibyumweru 4.
Ariko kubice byinshi, byihanganirana cyane - nkibikoresho byuma bidafite ingese kubuvuzi bwerekana amashusho - byuzuye byimeza ya jig hamwe numuyoboro ukonjesha hamwe na laser-ikurikiranwa na datum itanga inyungu zishobora gupimwa: 92% bike byananiranye, 30% biri munsi yikigereranyo (bitewe nintera ihamye ya electrode), hamwe na raporo yubugenzuzi bwa 100%.
Ikintu gifata umwanzuro ntabwo ari bije. Ni igice kigoye + ingano yumwaka + kwihanganira stack-up ibisabwa. Niba GD&T yawe ihamagarira kwihanganira imyanya irenze mm 0.1 mm, sisitemu ya modular gake irahagije.
Uburyo bwa Botou Haijun: Gukora Ubwubatsi Mubice, Ntabwo Buzengurutse
Muri Botou Haijun Metal Products Co., Ltd., ntabwo dufata ameza ya jig nkibikoresho byihariye. Turabashushanya nk'iyaguka ry'igice ubwacyo.
Mugihe OEM yu Burayi yari ikeneye guhuza buri gihe kuri batiri ya aluminiyumu ya forklifts yamashanyarazi, twafatanyijemo gushakisha ibintu muburyo bwashyizweho kashe - twongeramo uduce duto, twikomye hamwe nu mpande zerekana mugihe cyanyuma cyo kunama. Ibyo byavanyeho ibice bitandukanye, byagabanije igihe cyo gushyiraho 40%, kandi bifunga umwanya wo gusudira muri mm 0,05 mm - ndetse nubushyuhe bwibidukikije buhindagurika 15 ° C buri munsi.
Uku kwishyira hamwe gukora kuko ikigo cyacu kigenzura kashe, kunama, gusudira, na metero munsi yinzu. Twemeza buri gishushanyo mbonera cya jig dukoresheje ikarita ya CMM isikana ikarita yo kugoreka - ntabwo igenzura gusa. Buri kintu cyose cyoherejwe na raporo yemewe ya kalibrasi hamwe na drift yumurongo ushingiye kumibare nyayo yibikorwa.
Niba urimo gusuzuma a ameza yo gusudira, baza uwaguhaye isoko: Baragerageza imikorere yimikorere munsi yumuriro wukuri? Bashobora gukurikirana ibyasubiwemo kumibare yibikoresho fatizo? Bahindura pin ahantu hashingiwe kumibare yatanzwe uhereye kubutaka bwawe bwihariye?
Nuburyo buryo bwo gusudira buhoraho butangira - kera mbere yuko arc yambere yaka.
