
2026-11-01
Ibikoresho byo gusudira bifata ibice mu mwanya - nta gukeka, nta kongera gukora. Muri Botou Haijun Metal Products Co., Ltd., twubatse ibicuruzwa birenga 1.200 gusudira sisitemu kubatanga amamodoka, ibikoresho byubuhinzi OEM, hamwe ninganda zikoresha inganda. Byinshi birananirana biturutse kubudodo bubi, ahubwo biva mubishushanyo mbonera bitagira inenge: ingingo za datum zidahuye, kugoreka ubushyuhe butagenzuwe, cyangwa gufunga ibyo bitwikiriye ibice bitandukanye. Turabikosora - ntabwo dukoresheje ibitekerezo, ariko hamwe no kwemeza iduka.
Umukiriya umwe yatwoherereje igishushanyo mbonera gishushanyije hamwe n’imyobo itatu "nziza" irangwa na datum. Ibikoresho byabo byambere bakoresheje pin ya dowel muri ibyo byobo. Mu masaha 48 yo gutangiza umusaruro, kugoreka gusudira byasunitse umwobo wa gatatu mm 0.32 hanze - bihagije kugirango uhagarike inteko ya nyuma. Kubera iki? Igishushanyo cyerekanaga ibyobo byuzuye; ukuri gutangwa ± 0,15 mm kwihanganira imyanya kuva kashe mbere. Igisubizo cyacu: hindura datum yibanze kubutaka bwa kashe ya kashe, koresha icyari cyuzuye-cyubutaka kugirango umenye igice cyashizweho, hanyuma ureke ibyobo bireremba mugihe cyo gufunga. Igisubizo? Umusaruro wambere watangiye uva kuri 68% ugera kuri 99.4%. Ibikoresho bigomba gukurikiza uko ibice * bigera *, ntabwo ari uburyo byashushanijwe. Buri gihe ugenzure igice cyinjira GD&T kurwanya gahunda yawe yo gushakisha-mbere yo guca ibyuma.
Aluminium subassemblies warp yihuta kuruta ibyuma. Umukiriya w’ibikoresho by’ubuhinzi by’i Burayi yari akeneye ibikoresho byo gusudira amanota 12 ya TIG kuri 6061-T6 ya chassis. Igishushanyo mbonera cyabo cyakoresheje ibyuma bikomeye bifite aho bihurira. Ubushyuhe bwo gusudira bwinjijwe mu bikoresho, hanyuma bigasubira mu gice kiri hagati ya passe - bitera inguni zingana kugera kuri 1.8 °. Twasimbuye guhuza amakuru hamwe nuduce twa aluminiyumu (6061-T6, CTE kimwe nigice) hanyuma twongeramo ibyuma byumuriro wumuringa ahantu hashyuha cyane. Ubwinshi bw'ubushyuhe bwagabanutseho 40%; ubushyuhe bwa interpass bwagumye munsi ya 120 ° C. Kugoreka byagabanutse munsi ya 0.1 mm muburebure bwa mm 420. Niba ibikoresho byawe ari aluminiyumu cyangwa igipimo cyoroshye, fata ibikoresho nka sisitemu yo gucunga ubushyuhe - ntabwo ubifata gusa.
Dukurikirana imbaraga zifata ahantu kuri buri kintu cyubaka. Umwaka ushize, 37% byabakiriya-bavuze ibibazo bikwiye bikurikiranwa no guhindagurika-guterwa na elastique. Ikosa rimwe risanzwe: kwizirika hejuru yibice bikikijwe mbere yo gusudira hafi. Clamp ikanda urukuta, ikuzuza icyuho - ariko ikarekura nyuma yo gusudira, ikerekana intambwe ya mm-0,5. Itegeko ryacu: shyira gusa kubintu bikomeye - flanges yunamye, imbavu zishimangiwe, cyangwa udukariso twabigenewe - kandi buri gihe uzimya clamps ≥3 thick uburebure bwibintu biva muri zone. Kurupapuro rwicyuma munsi ya mm 2 z'ubugari, twongeyeho imashini yuzuye amasoko ikoresha ≤150 N imbaraga-bihagije kugirango ifate, ntabwo ihindagurika. Ntuzigere wibwira ko “gukomera ari byiza.” Gupima gutandukana hamwe nikimenyetso cyerekana mugihe clamp-down. Niba yimutse hejuru ya 0,05 mm, ongera uhindure ingingo ya clamp.
Ibikoresho biramba kurenza ibicuruzwa bikora. Nyamara 62% byimikorere tuvugurura bigera hamwe nududodo twambuwe, imipira yunamye, cyangwa imirongo ya pneumatike yangiritse - byose biva kubifata bitagerwaho no kubitaho zero. Ibipimo byacu ubu birimo: kurekura byihuse kamera aho kuba hex bolts, ibyuma bidafite ibyuma bambara ibyuma bisimbuzwa munsi yamasegonda 90, hamwe na plaque base ya modula hamwe na M8 isanzwe yometse kuri buri mm 25. Twashyizemo kandi ibirango bya RFID muri buri kintu cyibanze - cyerekanwe kumurongo winjiye kugirango auto-yikoreze gahunda yo gusudira neza hamwe na torque. Isaha yo guhinduka yagabanutse kuva muminota 22 igera kuminota 3.4 kuruhande rwabakiriya bacu. Niba udashobora kweza, kugenzura, cyangwa gusimbuza igice mugihe cyiminota ibiri, ntabwo kiri murwego.
Birakomeye gusudira igishushanyo gitangirana no kwicisha bugufi: wubahe itandukaniro ryigice, wubahe imyitwarire yubushyuhe bwa weld, kandi ukorere uyikoresha-ntabwo ari igishushanyo. Muri Botou Haijun Metal Products Co., Ltd., ntabwo tugurisha ibikoresho. Dutanga gusubiramo - gupimwa muri microne, byemewe mubikorwa, kandi byemewe mubwanditsi. Buri kintu cyose gitwara raporo ya ISO 9001 - yemejwe na raporo yubugenzuzi, GD&T yuzuye, hamwe na garanti yamezi 24. Kuberako ubusobanuro butaranga. Nibyingenzi.