Zowotcherera ma robot sizinthu zowonjezera. Ndi mainjiniya omwe ali chete omwe amalekerera maloboti akuyenda pa 1.2 m / s, kubwereza maulendo 10,000 osasunthika, ndikuwotchera bulaketi ya chassis ndikulondola kwa ± 0.15 mm. Tawona mapulojekiti ambiri akuyimitsidwa - osati kuchokera pakusankha maloboti, koma kulephera kwa zida: mbale zokhotakhota, mapini olowera molakwika, kapena zingwe zomwe zimalephera kugwira pambuyo pa kuzungulira 300. Kulondola kumayambira pomwe gawolo limakumana ndi zokonzekera-osati pa TCP.
Chifukwa chiyani "Zabwino Zokwanira" Zosintha Zimaphwanya Chuma Chowotcherera cha Robot
Zowotcherera ma robot zimagwira ntchito zitatu zosakambitsirana: kupeza, kuwongolera, ndi kukhazikika. Koma kutumizidwa kwenikweni kwadziko lapansi kumawulula zowona zinayi zovuta.
Kupotoza kwa kutentha kumafunika kwambiri kuposa kukhazikika. Chipangizo chomangidwa kuchokera ku mbale yachitsulo cha 25-mm chingakane kupotozedwa, koma ngati chokweracho chilibe mphamvu zowotcha kapena njira zoyendetsera mpweya, kutentha komweko kuchokera ku ma arc mobwerezabwereza kumasintha ma datum point ndi 0.2 mm mkati mwa mphindi 45. Tidayezera izi pamzere wa zida zaulimi wa Tier-1 pogwiritsa ntchito ma gridi a thermocouple ophatikizidwa m'malo osungira. Kuchepetsa kubwereza ≠ mphamvu yochepetsera. Makapu a pneumatic ovotera 8 kN nthawi zambiri amangopereka 5.3 kN pambuyo pa miyezi 18 ya kuwonekera kwa nkhungu yamafuta ndikuvala zisindikizo. Ichi ndichifukwa chake timafotokozera ndodo za pisitoni zosapanga dzimbiri zolimba komanso masensa amphamvu ophatikizika—osati ma geji okakamiza—pazochita zonse. zowotcherera ma robot. Kupeza sikukhudzana ndi mapini-ndizotsatana. Malo olumikizirana oyamba ayenera kulumikizidwa *opeza* achiwiri asanayambe. Ngati gawo ligwera pa V-block pomwe pini yam'mbali ikubweza, kutsika pang'ono kumachitika. Timamanga malingaliro otsatizana kukhala ma pneumatic manifolds-osati PLC code-kuti tithetse kusinthasintha kumeneku. Serviceability imawononga nthawi. Zokonzera zokhala ndi zomangira zokwiriridwa, madoko osafikirika amafuta, kapena makiyi olumikizirana umwini pafupifupi 37% nthawi yayitali yosinthira motsutsana ndi mapangidwe amtundu wa M6-M10 wokhazikika komanso ma bushings otuluka mwachangu. Mizati Inayi Yopangira Zopangira Zowotcherera za Robot
Sitipanga zopangira zojambula. Timawapanga kukhala njira zolephera. Mapangidwe aliwonse amadutsa zosefera izi:
Kukhulupirika kwazinthu pansi pa cyclic loading. Mimba yoyambira imagwiritsa ntchito chitsulo chokhazikika cha Q345B (osati "chitsulo chokhazikika") chokhala ndi kulimba kwa Brinell kutsimikiziridwa pa batchi iliyonse. Kupeza zikhomo ndi AISI 4140 yowumitsidwa ku 58-62 HRC-osati 45. Chifukwa chiyani? Chifukwa kuvala kwa 0.03 mm pa pini ya 12-mm kumapangitsa kusintha kwa 0.11 mm pamizere 5,000. Timatsatira. Kuwongolera kwamafuta ndi mapangidwe. Zosintha zonse zimakhala ndi matchanelo ozizirira opangidwa ndi makina omwe ali pansi pazigawo zotentha kwambiri (pafupi ndi ma weld seam), okhala ndi madoko olowera / otulutsira akukula kwa 3 L/min kutuluka kwa 0.3 MPa. Palibe zipsepse zongokhala. Palibe zongoyerekeza. Kujambula kotentha kumatsimikizira ≤8°C delta kudutsa malo ovuta kwambiri panthawi ya maola a 8. Modularity popanda kunyengerera. Chilichonse chimagwiritsa ntchito njira zoyikira za ISO-standard (ISO 9409-1-50-4-M6) ndi zida zosinthira. Sinthani mtundu wa bracket? Sinthani magawo atatu-osati kukonzanso malo asanu ndi limodzi. Nthawi yotsogolera imatsika kuchokera masiku 14 mpaka maola 36. Kutsimikizira - osati kungongoganizira chabe. Sitima zapamadzi zilizonse zokhala ndi malipoti oyendera ovomerezeka ndi CMM: masikani a 32-points of datum surfaces, kutsimikizika kwa torque kwa mabwalo onse otsekereza, ndikuyesa magwiridwe antchito ndi magawo olemetsa opangidwa motsatizana ndi katundu wozungulira. Palibe "monga-omangidwa" pafupifupi. Pamene Kukonzekera Kwachizolowezi Kumadutsa Pansi pa Shelefu-Ndipo Pamene Sichitero
Magulu ena amaganiza kuti ma modular kits amathetsa chilichonse. Iwo samatero. Posachedwapa tidafufuza mzere wa ogulitsa magalimoto ku Europe: mawonekedwe awo akunja kwa shelufu adalephera 22% ya macheke a nkhani yoyamba chifukwa chosagwirizana ndi nsagwada. Kukonza? Maziko oyambira $4,200 okhala ndi mafotokozedwe a granite pansi komanso zokwera zosinthika za kinematic. ROI idabwera m'masabata a 8.3-kuyesedwa pakuchepetsa kwakanthawi kokha.
Koma chizolowezi sichimangochitika zokha. Timakana 17% ya zopempha zakusintha chifukwa zimaphwanya mfundo zoyambirira: magawo opanda ma datamu okhazikika, zomangira zomwe zimafuna kugundana kwa ma axis ambiri nthawi imodzi kupitilira nthawi yoyankha chibayo, kapena ma geometri komwe kutsatira laser kungapambanitse malo amakina. Kuona mtima kumateteza bajeti.
Malingaliro a kampani Botou Haijun Metal Products Co., Ltd zowotcherera ma robot kwa makasitomala omwe amayesa kupambana mu ma microns-osati malonda ogulitsa. Malo athu ogwirizana ndi ISO ku Botou City amayendetsa ma cell okhazikika omwe ali ndi zitsulo zopangidwa ndi CNC, makina opangira malo olimba, komanso kutsimikizika kwa sensor. Sitigulitsa zosintha. Timatumiza inshuwaransi ya dimensional.
Zomwe Muyenera Kufuna Musanavomereze Mapangidwe a Fixture
Funsani wogulitsa wanu mafunso asanu awa-ndipo funsani mayankho olembedwa:
Ndi kutentha kotani komwe mungalole pakati pa datum surface ndi clamp actuator mukugwira ntchito mosalekeza? Tiwonetseni kuchuluka kwa moyo wa kutopa kwa ulalo wofooka kwambiri - pogwiritsa ntchito mawerengedwe enieni ozungulira, osati kuchuluka kwamalingaliro. Kodi mumatsimikizira bwanji kuwola kwa mphamvu yowola pamizere 10,000-osati kungoyesa koyambirira? Perekani unyolo wotsatira wa CMM: kuchokera ku master gauge block mpaka lipoti lomaliza loyendera. Kodi nthawi yanu yokonza (MTTR) ndi yotani pazigawo zosinthika m'munda? Osati "pansi pa chitsimikizo" - pansi pa zovuta zopanga. Ngati mayankho akukhudza “nthawi zambiri,” “nthawi zambiri,” kapena “machitidwe athu anthawi zonse,” chokanipo. Zopangira zowotcherera za robot sizilekerera kusamveka bwino. Amafuna tsatanetsatane-mpaka kalasi ya aloyi, piritsi la kutentha kwa kutentha, ndi mapeto a Ra mtengo.
Zowotcherera za maloboti zimatanthauzira malire pakati pa kuyenda kwa robotic ndi kulondola kobwerezabwereza. Ndiko komwe cholinga cha uinjiniya chimakumana ndi zenizeni zachitsulo. Sankhani malinga ndi data yotentha-osati mabulosha. Tsimikizirani ndi CMM-osati chidaliro. Pangani zozungulira 10,000-osati kuvomereza nkhani yoyamba. Malingaliro a kampani Botou Haijun Metal Products Co., Ltd zowotcherera ma robot opangidwa mogwirizana ndi muyezo umenewo—palibe kuchotserapo, palibe kulolera, palibe zifukwa.
