Iyo abasudira bageze kumeza yo guhimba itazahinduka munsi ya 300-amp ya TIG ubushyuhe cyangwa guhinduranya mugihe cyamasaha menshi yubatswe, ntibakemura "byiza bihagije." Bagera kuri a Imeza ikomeye yo kuboko kwa Siegmund-Ntabwo ari ibintu byiza, ahubwo nkibanze kugirango bisubirwemo. Twabibonye ubwacu: imbonerahamwe idahwitse igura amafaranga arenze igihe cyo gutaha-yangiza kwihanganira ibintu byose byateranijwe. Muri Botou Haijun Metal Products Co., Ltd., duhuza iyi mbonerahamwe muburyo bwo gusudira byabugenewe kubatanga imashini zubuhinzi za Tier-1. Muri buri kintu, imbonerahamwe ntabwo ishyigikira ibyuma gusa. Nindege ya zeru ituma ± 0.15 mm ihamagarwa rya GD&T igerwaho - ntabwo ari theoretical, ariko igenzurwa na scan ya CMM mbere yo koherezwa bwa mbere.
Impamvu Imbonerahamwe ya Siegmund Irenze Rusange Modular Sisitemu
Imbonerahamwe nyinshi ya modula yananiwe kumwanya umwe wingenzi: ituze ryumuriro munsi ya arc igaragara. Ikaramu isanzwe ya aluminiyumu itandukanya 0,08-0,12 mm kuri metero iyo ubushyuhe bwaho bugera hafi ya clamping. Siegmund yapanze ibyuma-bishimangira ibyuma bikuraho iyo drift. Isahani yacyo ya mm 120 yuburebure ikurura kandi ikwirakwiza ubushyuhe buringaniye - nta gutitira, nta mikoro ihindagurika. Twagerageje guteranya ibintu bitatu bisa kumeza ahatanira amasaha arenga 4.5 yo gukomeza MIG ikurikirana. Igice cya Strong Hand Siegmund cyonyine cyari gifite amanota 16 ya datum muri mm 0.07 - byagenzuwe na laser tracker hagati yizunguruka. Ibyo guhuzagurika bisobanura mu buryo butaziguye kugabanya imirimo. Umukiriya umwe wibikoresho byubwubatsi byu Burayi yagabanije ibikoresho byo gutunganya imashini nyuma ya weld 63% nyuma yo guhinduranya.
Itandukaniro nyaryo riri muri sisitemu ya gride. Siegmund ikoresha ibyuma bikarishye byuma hamwe na ± 0.005 mm kwihanganira imyanya-ikomeye kurusha jigs nyinshi zakozwe na CNC. Imbonerahamwe rusange yishingikiriza kumyobo yakuweho cyangwa gushiramo imizigo yambara nyuma ya 200+ clamp cycle. Amabati ya Siegmund yicaye mubyuma byubutaka bikanda mubyuma byoroheje. Twapimye imbaraga zo kubika pin kuri 1.850 N nyuma yizunguruka 1200 - nta kwangirika kugaragara. Niyo mpamvu abakiriya bacu bubaka hydraulic valve manifolds bizera izi mbonerahamwe kumusaruro wimyaka 5 ikora nta recalibration.
Kwishyira hamwe Niho Abahimbyi Benshi Batakaza Ubusobanuro
Bamwe bashobora kuvuga ko imbonerahamwe iyo ari yo yose ikora niba wongeyeho shim ihagije n'ibipimo byerekana. Ariko guhuza ntabwo ari ugukosora-ni ugukuraho. Imeza ikomeye yo kuboko kwa Siegmund yoherejwe hamwe namakuru yemejwe neza (≤0.03 mm / m²) kandi ikubiyemo ibipapuro byerekana neza neza kugirango bishyirwe hasi hasi hasi. Twarebye amakipe atakaza amasaha 11 atondekanya $ 12,000 $ kuko birengagije iyi ntambwe. Gukosora? Koresha umurongo wa granite yerekanwe hamwe nurwego rwa digitale - hanyuma urumuri rushyizwe kumurongo kuri 85 N · m. Byakozwe neza, igiteranyo cyuzuye guma munsi ya 0,05 mm hejuru yumurimo wa 2 × 3 m.
Gutsindagira ibintu kimwe cyane. Bisanzwe F-clamps itangiza ibihe byo kugoreka bigoreka imitwe yoroheje. Siegmund yihuta-gusohora clamps ikoresha imbaraga zihagaritse zinyuze mubyuma bikomeye. Twapimye gutandukana kuri mm 1,2 mm idafite ingese: 0,04 mm hamwe na Siegmund clamps na mm 0.31 hamwe na clamps zisanzwe. Itandukaniro ryerekana niba selile yo gusudira ya robo ikubita inzira yayo - cyangwa ikabura ingingo yose.
Uruhare rwa Botou Haijun: Guhindura Imbonerahamwe mumitungo yumusaruro
Ntabwo tugurisha ameza-twe injeniyeri sisitemu hafi yabo. Mugihe abatanga ibikoresho bya batiri yo muri Amerika ya ruguru bakeneye gusudira bisi ya 22 ya aluminium ya aluminium hamwe na 0.2 mm kwihanganira imyanya, ntitwashizeho gusa ameza yabo akomeye ya Siegmund. Twahujije hamwe na vacuum ifashwa no gushakisha ibyari, umuringa-alloy ubushyuhe-sink munsi ya weld, hamwe no gutangiza amashusho yerekana ubushyuhe. Igisubizo? 99.2% umusaruro-wambere wambere kuri 12,000-yumurongo wa buri kwezi.
Ibikoresho byose byateguwe muri SolidWorks hamwe na GD & T-annotated moderi-isangira nabakiriya mbere yo guca ibyuma Twemeza buri kintu cyose dukoresheje FARO Arm CMM scan kuri CAD nominal, ntabwo ari cheque igaragara gusa Buri sisitemu yoherejwe ikubiyemo inyandiko zishobora gukurikiranwa, impapuro zerekana ibintu byose byubatswe, hamwe na coefficient zo kwagura amashyanyarazi kubintu byose byakoreshejwe Uku nuburyo a imbaraga zikomeye siegmund kumeza yo guhimba kureka kuba ibikoresho kandi bigahinduka ibyumviro byizewe-gufata buri gutandukana mbere yuko biba ibisakuzo.
Imipaka nyayo-Isi-nuburyo bwo gukora muri bo
Nta mbonerahamwe ikemura igishushanyo mbonera cyakazi. Twabonye amaduka aremereye hejuru ya Siegmund ifite imitwaro itaringaniye-shyira 40 kg ibikoresho kuri quadrant imwe mugihe usize ubusa. Ibyo bitera guhangayika. Igisubizo cyacu: gukwirakwiza misa ukoresheje ibyuma bito bito byerekana ibyuma byahinduwe kuri gride ikomeye ya cross-bracing point. Kandi, ntuzigere ukoresha ibiziga bikuraho hejuru yimeza. Ndetse no gusya byoroheje bikuraho urwego rwo hejuru rukomeye. Dutanga ibyuma bisimbuzwa ibyuma bidafite ibyuma byerekana uturere twinshi-twashyizwemo mumasegonda 90 hamwe na capine enye.
Ku maduka apima ROI: igihe cyo kwishyura kigereranya amezi 8.3. Nigute? Kugabanya igihe cyo kugenzura (37% byihuse byashyizweho na CMM), 22% bitagabanije gukora bijyanye na clamp, hamwe no kongera ubuzima bwa jig - ibikorwa byacu birebire cyane bya Siegmund bimaze igihe kirekire byuzuzanya byuzuzanya 41.000 hamwe na zero zingana na zero.
A imbaraga zikomeye siegmund kumeza yo guhimba ntabwo isezeranya gutungana. Itanga urufatiro ruhamye rutuma abasudira kabuhariwe naba injeniyeri babigeraho - burigihe, bipimwa, kandi nta guhuzagurika. Kuri Botou Haijun, twubaka ibiri hejuru - ariko twubaha ubuso butuma bishoboka.
