Welding jig kumeza yamashanyarazi ntabwo ari ibikoresho. Nibishingiro bicecekeye byo gusubiramo-bitandukanya gusudira rimwe hamwe ninteko yiteguye umusaruro. Twabonye amaduka menshi atakaza iminota 12-18 kuri buri gushiraho kuko clamp zabo zinyerera munsi yingufu za psi 3000, cyangwa kunanirwa kwihanganira mm 0.15 mm kuri chasisi ya mm 600 ya aluminium. Icyitonderwa ntigitangirana numuriro - ahubwo nukuntu buhamye kandi buteganijwe igice kiguma gishyizwe.
Kuki "Stable" idahagije-Niki Welding Jig Table Clamps igomba gutanga
Abaguzi benshi bashakisha “imbaraga” cyangwa “inshingano ziremereye.” Uwo ni umutego. Imbaraga zidasubirwamo ni ubusa. Clamp itanga imbaraga 8000 N zo gufatana ntacyo bivuze niba pivot yayo yambaye nyuma yizunguruka 400 - cyangwa niba isahani yacyo yibanze munsi yumukino wamagare. Muri Botou Haijun Metal Products Co., Ltd., turagerageza buri kantu ko gusudira kumeza yo gusudira ku bipimo bitatu bidashobora kuganirwaho: kugumana umwanya, guhagarara neza, hamwe nuburinganire bwimbere.
Kugumana umwanya bisobanura clamp ifite umwanya umwe - muri 0,05 mm - nyuma ya 1200. Ubushyuhe bwumuriro ntibusaba gutandukana kugipimo iyo gihuye na 120 ° C yibidukikije mugihe cyo gusudira-pass nyinshi. Ubusugire bwimbere butuma clamp-kumeza ihuza (T-slot, dovetail, cyangwa bolt ishusho) idahinduka nyuma yizuba ryinshi-ndetse no kuri 18 N · m kuri M8.
Twubatsemo igisekuru cyambere cya clamps modular muri 2017 nyuma yuko umukiriya wimashini zubuhinzi zo mucyiciro cya 1 yanze prototypes eshatu zitanga isoko. Byose byatsinzwe ikizamini kimwe: gufata 12-gipima ibyuma bitagira umuyonga mugihe cyo gusudira ibyuma bibiri bya mm 4 inyuma-inyuma. Kugoreka? 0,42 mm. Icyifuzo cyabo cyemereye mm 0,10. Ibyo kunanirwa byahinduye filozofiya yacu yo gushushanya - clamps igomba kubuza * kugenda *, ntabwo irwanya * umutwaro *.
Ibyemezo bine byo gushushanya birinda Kunanirwa kwisi
1. Urwasaya rukomeye hamwe na tungsten-karbide isimburwa: Icyuma gisanzwe gikomeye cyambara vuba kuri aluminiyumu ya aluminiyumu. Ibyo dushyiramo bimara 3.2 × kurenza urwasaya rwa monolithic - kandi bigura munsi ya 15% yo gusimbuza urwasaya rwuzuye.
2. Zeru-gusubiza inyuma uburyo bwo guhinduranya hamwe na progaramu-ebyiri: Byinshi byo guhinduranya clamps ikoresha kugaruka-isoko imwe. Munsi yinyeganyeza, zirakinguka. Iwacu dukoresha amasoko ahanganye - imwe ikanda nkuko indi yaguka - ikuraho gukina na nyuma ya 5,000+ cycle.
3. Ubutaka-indege ihuriweho hamwe: Buri clamp base irimo imashini, hasi datum yubusa ihujwe na ± 0.005 mm. Nta shiming. Nta gukeka. Gusa ubijugunye muri T-slot hanyuma urebe ubugari hamwe nikimenyetso cyerekana.
4. Ibikoresho bihuye nubushyuhe bwo kwagura ubushyuhe: Imibiri ya clamp ni imbeho ikonje 4140; ibyapa byo gushiraho ni 304 bidafite ingese. Kubera iki? Kuberako iyo selile yawe yo gusudira ikubise 95 ° C, kwaguka kudahuye gucamo ibice bya epoxy. Twirinda ibifatika rwose - buri rugingo ni imashini, irahinduka, kandi irakoreshwa.
Gushiraho Igihe nigiciro - Ntabwo ari Ikiranga
"Byoroshye gushiraho" byumvikana neza kugeza igihe uzaba wongeye gushakisha ibice 12 bya clamp ya traferi nshya. Umukiriya umwe yakurikiranye umurimo nyawo: impuzandengo yo gushiraho yagabanutse kuva muminota 22.6 igera kuminota 6.3 nyuma yo kwimukira muri sisitemu yo gufunga byihuse. Abadufasha? Ubwa mbere, M6 isanzwe yimyobo yashyizwe hagati ya mm 25 intera-nta gucukura bisabwa kumeza ya jig. Icyakabiri, ibara-code yerekana ibikorwa (umutuku = shyira hasi, ubururu = kurekura, umuhondo = umwanya ufunze). Icya gatatu, ibitekerezo byubusa: gukanda inshuro ebyiri byemeza gusezerana byuzuye - nta verisiyo igaragara ikenewe.
Ntabwo dutanga clamps "rusange". Isi yose isobanura kumvikana. Ahubwo, dushyira hamwe kubisabwa: imbaraga-zihagaritse zometse kumurongo wibiti byubatswe (kugeza kuri 12.500 N), ibyuma bito bito byometse kumyuma yicyuma (0.8 mm byibuze byemewe), hamwe na clamping angana na ± 5 ° micro-ihinduranya kuri flanges idahuye. Buri muryango usangiye intera imwe-kuburyo amaduka afite ubushobozi buke atongeye guhugura abakozi cyangwa guhindura ameza.
Icyizere gitangirana no gukurikiranwa-Ntabwo ari ibyemezo
Icyemezo cya ISO 9001 gifite akamaro-ariko iyo kigaragaye mubicuruzwa. Buri kashe yo gusudira kumeza ya Botou Haijun itwara numero yuruhererekane ya laser ihujwe namateka yuzuye yubugenzuzi: raporo yikizamini cyibikoresho fatizo, igenzura rikomeye (HRC 48–52), CMM yogusuzuma hejuru yamakuru ya datum, hamwe namakuru yikizamini cyimikorere. Abakiriya babigeraho babinyujije kuri QR code kubipakira - nta kwinjira, nta portal, nta gutegereza.
Kohereza clamp hamwe na kalibatifike ya torque - ntabwo ari ibikoresho rusange. Kubera iki? Kuberako ibyuma bya M8 bisaba 16.5 ± 0.3 N · m. Gito cyane: kurekura munsi yinyeganyeza. Byinshi cyane: urudodo rusa mumeza ya aluminium. Dushyiramo icyemezo gishobora gukurikiranwa-cyemewe amezi 12-hamwe na ordre irenga ibice 10.
Botou Haijun Metal Products Co., Ltd. yubaka clamp ya jig kumeza ya ba injeniyeri bapima intsinzi muri microne, ntabwo ari amagambo yo kwamamaza. Dukora mu mujyi wa Botou-umutima w’inganda zikora ubukonje-Ubushinwa-aho kwihanganira gukurikizwa nuburambe bwimyaka myinshi, ntabwo ari imashini gusa. Ikigo cyacu gikora inzira zubahiriza ISO, ariko icyo abakiriya bibuka nukuntu clamp yagenze neza binyuze muri weld 14,000 kumurongo wigihe cyigihe cyo gusarura muri Kansas - kandi ikohereza ibice byasimbuwe mugihe cyamasaha 48 mugihe umwe yangijwe ningaruka za forklift.
Niba ubutaha bwawe bwo gusudira busaba neza, gushikama, kandi byoroshye gushiraho - tangira aho gusubiramo bitangirira. Tangira na clamp.
