Welding kumeza jigs ntabwo ari ibikoresho-ni imbaraga zigwiza. Mu iduka ryacu, twabonye amakipe agabanya igihe cyo gusudira igihe cya 40% mugihe cyo guhinduranya clamps rusange kubwubatswe-intego gusudira kumeza jigs. Umukiriya umwe mubikoresho byubuhinzi yagabanije imirimo kuva kuri 12% kugeza munsi ya 2% nyuma yo kuva kumurongo wintoki ukajya usubiramo jig. Ibyo ntabwo ari iterambere ryiyongera. Nubugenzuzi buringaniye bwakozwe kumubiri.
Kuki "Byiza Birahagije" Gushyira Kunanirwa Kumutwaro nyawo
Abahimbyi benshi batangirana nicyuma, C-clamps, hamwe na magnetiki. Bakora-kugeza igihe ubushyuhe bwo kugoreka butangiriye, kugeza igice cya gatatu cyibice 50 biruka bihindura mm 0.3, kugeza igihe igitereko cyananiwe gupima umunaniro kuko kwinjira kwa weld byari bitandukanye mubice. Twabipimye: ibice bidafite umutekano bigera kuri mm 0.8 mugihe cyo gusudira wenyine. Urwo rugendo ruto rukwirakwira mu mpande zidahuye, icyuho cyumuzi kidahuye, hamwe no guhangayikishwa no gusya nyuma yo gusudira bishobora gukosorwa.
Imikorere nyayo ikora ibintu bitatu icyarimwe: gushakisha, gushyigikira, no kubuza. Kubona pin yakubise datum-ntabwo ari impande zigereranijwe. Ibikoresho bifasha guhuza igice - ntabwo ari icyuma kibase. Imbaraga zo kubuza guhangana nubushyuhe bwo kwagura ubushyuhe-ntabwo ari uburemere gusa. Niyo mpamvu gusudira kumeza jigs yubatswe kuri modular T-slot yameza iruta ad-hoc buri gihe: ihindura impinduka mubisubiramo.
Bane Bidashobora kuganirwaho muburyo bwa Jig (Bishyigikiwe nimyaka 7 yumurima wamakuru)
Twemeza buri jig gakondo kuri ibi bine - mbere yo guca isahani yambere:
Indishyi: Isahani shingiro ikoresha ibyuma bya mm-12 z'ubugari bukonje-bitari mm-6 - kubera ko ibintu byoroshye bigenda byihuta munsi yubushyuhe bwa arc. Twongeyeho ibibanza byubutabazi munsi yubushyuhe bwo hejuru kugirango tureke kwaguka kure yikibanza. Kuremera Inzira Inyangamugayo. Imashini imwe ya 12-kN ya pneumatike itakaza imbaraga 35% iyo ishyizwe mumwanya ibiri wa mm 10. Guhuza Datum: Abashakisha ibanze bose berekana indege imwe. Kuvanga umwobo ushingiye hamwe nu mpande zishingiye ku gice kimwe bitera kwibeshya. Dushyira mu bikorwa "master datum imwe kuri axis" muri buri DFM isubiramo. Igikoresho: Imyobo yo gusudira ifite ubunini bujyanye n'imbunda MIG - ntabwo ari "binini bihagije." Turagerageza dufite impande zifatika: 30 °, 45 °, na 60 °. Niba nozzle ikubise jig kuri 45 °, umwobo uraguka cyangwa ugahinduka. Ibi ntabwo ari ibitekerezo byiza. Nuburyo bwo kunanirwa twinjiye mumasoko 1,200+ yumusaruro-uhereye kumyuka yumuriro utagira umuyonga kugeza aluminium robotic end-effektors.
Iyo Off-the-Shelf Jigs Yaguye Mugufi (Kandi Niki Gukora Ahubwo)
Bamwe bashobora gutongana bati: “Kuki utagura amajerekani asanzwe yo gusudira?” Kuberako ibice byukuri bidakunze guhuza imyirondoro. Umukiriya yigeze gutumiza ibintu bitanu bisa na "moteri ya moteri yisi yose" - gusa kuvumbura amazu yabo ya aluminium yari afite inguni zitandukanye ± 0.5 ° mubice. Igitaramo cyafashe igice # 1 neza. Ibice # 2– # 5 bisabwa gushushanya, kongera gutabaza, no guhuza intoki.
Aho niho guhuza vertical bifite akamaro. Muri Botou Haijun Metal Products Co., Ltd., dushushanya, kashe, kugoreka, no gusudira jigs mu nzu - nta bacuruza ibikoresho byo hanze, nta ntoki. Mugihe utanga imodoka yo mu cyiciro cya 1 yari akeneye jigs kumurongo mushya wa batiri ya EV, twatanze prototypes ikora muminsi 11: Moderi ya CAD → icyuma gikata icyuma → intoki za CNC zagoramye → inteko isudira → kwemeza CMM. Nta gutegereza imashini zakozwe. Nta kwihanganira ibintu biva mubatanga ibintu byinshi.
Abakiriya bacu ntabwo bishyura "jigs." Barishyura igice-cyambere-iburyo-Kandi ibyo bibaho gusa mugihe fixturing ikozwe mubice bigize sisitemu yo gukora ibice, ntabwo bihindagurika nyuma.
Kubaka Icyizere, Igipimo kimwe icyarimwe
Imyenda yo gusudira yerekana intege nke mubikorwa byawe-byihuse. Niba ibice byawe bitazaboneka neza, jig irabigaragaza. Niba ibikoresho byawe bidasubirwaho bitagereranijwe, jig yerekana icyuho. Ukwo gukorera mu mucyo ntibyoroshye - ariko birakenewe.
Muri Botou Haijun Metal Products Co., Ltd., dufata imishinga ya jig nkiterambere rihuriweho: dusanganywe GD&T, raporo yubugenzuzi bwa kashe kuri buri kibanza, gupima umunyu kuri zinc-nikel yometse hejuru. Ntabwo twohereza jigs "zarangije"-twohereza inyandiko zisubirwamo. Ibicuruzwa byose birimo amakuru ya CMM yerekana gutandukana cyane mubice 20 bikurikiranye. Ntabwo ari impuzandengo. Ntabwo ari ugusoma neza. Ikintu kibi cyane, cyapimwe.
Urudodo rukomeye ntabwo arirwo rufite ibyuma byuzuye. Nimwe yashyizwe neza neza aho igishushanyo cyagenewe-buri gihe. gusudira kumeza jigs kora icyo cyifuzo. Kandi iyo igikoresho cyawe gikora nkigikoresho gisobanutse - ntabwo ari ahantu-uhagarika kurwanya kugoreka, gusiba, no kunyerera. Utangiye kohereza ibyiringiro.
