Mgbe ndị welders rutere maka tebụl nrụpụta nke na-agaghị agbanwe agbanwe n'okpuru 300-amp TIG okpomọkụ ma ọ bụ mgbanwe n'oge a na-arụ ọrụ ọtụtụ awa, ha anaghị edozi maka "nke ọma." Ha ruru maka a Tebụl nrụpụta Hand Siegmund siri ike-Ọ bụghị dị ka okomoko, kama dị ka ntọala maka ikwugharị. Anyị ahụla ya n'onwe anyị: tebụl na-ezighi ezi na-efu karịa oge ezumike - ọ na-emebi mkpokọta nnabata n'ofe ụlọ ọrụ niile. Na Botou Haijun Metal Products Co., Ltd., anyị na-ejikọta tebụl ndị a n'ime ngwa ịgbado ọkụ maka ndị na-ebupụta ígwè ọrụ ugbo Tier-1. N'ọnọdụ ọ bụla, tebụl abụghị naanị ngwaike nkwado. Ọ bụ ụgbọ elu ntụaka efu na-eme ka ± 0.15 mm GD&T callouts nweta - ọ bụghị usoro iwu, mana ejiri nyocha CMM gosipụtara tupu mbupu mbu.
Kedu ihe kpatara Siegmund Tebụl ji arụ ọrụ Modular Generic
Ọtụtụ tebụl modular na-ada n'otu ebe dị oke egwu: nkwụsi ike ọkụ n'okpuru mkpughe arc na-adịgide adịgide. Ọkọlọtọ okpokolo agba aluminom na-atụgharị 0.08–0.12 mm kwa mita mgbe okpomoku dị n'ime ya na-adaru nso mpaghara mmachi. Ihe nkedo nke Siegmund nwere ikike nchara nchara na-ewepụ mkpagharị ahụ. Efere ntọala ya dị 120 mm na-amịkọrọ ma na-ekpochapụ okpomọkụ nke ọma-enweghị mgbagha, enweghị obere mgbanwe. Anyị nwalere mgbakọ nkwado atọ yiri ya na tebụl asọmpi karịrị awa 4.5 nke MIG na-aga n'ihu. Naanị otu Siegmund Hand siri ike nwere isi datum iri na isii n'ime 0.07 mm - nke laser tracker gosipụtara n'etiti okirikiri. Nkwekọrịta ahụ na-atụgharị ozugbo gaa n'ọrụ mbelata. Otu onye na-ahụ maka ihe owuwu ihe na Europe belatara 63% scrap machining post-weld ka ọ gbanyechara.
Ezigbo ọdịiche dị na sistemụ grid. Siegmund na-eji ntụtụ dowel nchara siri ike nwere ± 0.005 mm nnabata ọnọdụ - siri ike karịa ọtụtụ jig igwe eji arụ ọrụ CNC. Tebụl ndị a na-ahụkarị na-adabere na oghere ndị a kpụrụ akpụ ma ọ bụ ihe ntinye nke mmiri na-eyi na-eyi mgbe usoro mpịachi 200+ gasịrị. Oche ntụtụ Siegmund n'ime osisi nchara nchara n'ala etinyere n'ime ígwè nkedo na-ebelata nchekasị. Anyị tụrụ ike njide pin na 1,850 N ka usoro ntinye ntinye 1,200 gachara — enweghị nbibi enwere ike ịtụte ya. Ọ bụ ya mere ndị ahịa anyị na-ewu hydraulic valve manifolds tụkwasị obi na tebụl ndị a maka mmepụta afọ 5 na-agba ọsọ na-enweghị nhazigharị.
Mmekọrịta bụ ebe ọtụtụ ndị na-emepụta ihe na-efunahụ nkenke
Ụfọdụ nwere ike na-arụ ụka na tebụl ọ bụla siri ike na-arụ ọrụ ma ọ bụrụ na ị gbakwunye shims zuru ezu na akara ngosi. Ma nhazi abụghị maka mgbazi-ọ bụ maka mkpochapụ. Ụgbọ mmiri tebụl siri ike Siegmund na-emepụta ihe nwere data flatness akwadoro (≤0.03 mm/m²) ma gụnye paịlị mgbago ala maka ịgbanye ozugbo na ala simenti gbasiri ike. Anyị ahụla ka ndị otu na-ala n'iyi awa 11 na-ebuli tebụl $12,000 n'ihi na ha leghaara usoro a anya. Ndozi ahụ? Jiri ogwe ntụaka granite gụnyere yana ọkwa dijitalụ—weezie bolts na-agbago torque n'usoro ruo 85 N·m. Emechara nke ọma, mkpokọta flatness arụnyere na-anọ n'okpuru 0.05 mm n'ofe elu ọrụ 2 × 3 m.
Ịkụgide ihe dịkwa ka nke ahụ. Ọkọlọtọ F-clamps na-ewebata oge na-ehulata na-agbagọ brackets dị mkpa. Mkpọchi mwepụta ngwa ngwa Siegmund na-etinye ike kwụ ọtọ site na anvil ígwè siri ike. Anyị tụrụ ntụgharị na 1.2 mm igwe anaghị agba nchara: 0.04 mm na Siegmund clamps veso 0.31 mm nwere ọkọlọtọ toggle clamps. Ọdịiche ahụ na-ekpebi ma cell ịgbado ọkụ nke rọbọt ọ̀ dabara n'ụzọ a haziri ahazi—ma ọ bụ na-atụfu njikọ ahụ kpam kpam.
Ọrụ Botou Haijun: Ịtụgharị Tebụlụ n'ime Akụrụngwa Mmepụta
Anyị anaghị ere tebụl - anyị na-arụ ọrụ injinia gburugburu ha. Mgbe onye na-ebubata batrị North America EV chọrọ ịgbado bọsbars aluminom 22 nwere nnabata ọnọdụ 0.2 mm, anyị ebulighị tebụl Siegmund siri ike ha. Anyị jikọtara ya na oghere na-enyere aka ịchọta ebe a na-ahụ anya, ihe mgbochi okpomoku ọla kọpa n'okpuru mpaghara weld, yana ihe na-akpalite ihe ọkụ ọkụ na-arụ ọrụ. Gịnị si na ya pụta? 99.2% mkpụrụ ngafe mbụ na nkeji 12,000 na-agba kwa ọnwa.
Emebere ihe ndozi niile na SolidWorks nwere ụdị nkọwa GD&T — nke ndị ahịa na-ekekọrịta tupu ha ebibie ígwè. Anyị na-akwado nkwado ọ bụla site na iji nyocha FARO Arm CMM megide CAD aha, ọ bụghị naanị nlele anya Sistemụ mbupu ọ bụla gụnyere ndekọ nlegharị anya enwere ike ịchọpụta, asambodo ihe maka akụrụngwa ihe niile, yana ọnụọgụ mgbasawanye ọkụ maka alloys niile ejiri. Otu a ka a okpokoro nrụpụta aka sirigmund siri ike na-akwụsị ịbụ ngwá ụlọ ma bụrụ ihe mmetụta usoro ntụkwasị obi gị kacha nwee ntụkwasị obi-na-ewere mgbanwe ọ bụla tupu ọ ghọọ ihe mkpofu.
Ezigbo oke ụwa—na otu esi arụ ọrụ n'ime ha
Ọ dịghị table na-edozi adịghị mma workflow imewe. Anyị ahụla ka ụlọ ahịa bujuru elu Siegmund na ibu na-enweghị nha nha - na-atụba ngwa ọrụ kilogram 40 n'otu akụkụ anọ ebe ndị ọzọ na-ahapụ ihe efu. Nke ahụ na-ebute nrụgide torsional. Ngwọta anyị: kesaa uka site na iji igwe mgbago nchara dị ala gbadara n'ebe ihe nkwado grid siri ike. Ọzọkwa, ọ dịghị mgbe ị na-eji abrasive wiil ozugbo n'elu tebụl. Ọbụna ichicha ọkụ na-ewepụ akwa oyi akwa siri ike. Anyị na-ebunye efere igwe anaghị agba nchara dochie anya maka mpaghara esemokwu dị elu-arụnyere n'okpuru 90 sekọnd yana skru okpu anọ.
Maka ụlọ ahịa na-atụ ROI: oge nkwụghachi ụgwọ bụ ọnwa 8.3. Kedu otu? Oge nleba anya belatara (37% ntọlite CMM ngwa ngwa), 22% obere ọrụ metụtara njigide, yana ogologo ndụ jig — ihe nrụnye Siegmund na-agba ọsọ kacha ogologo agwụla okirikiri 41,000 na-eji ụzọ efu efu.
A okpokoro nrụpụta aka sirigmund siri ike anaghị ekwe nkwa izu oke. Ọ na-ewepụta ntọala kwụsiri ike nke na-eme ka ndị ọkachamara welders na ndị injinia nweta ya—na-adịgide adịgide, n'ụzọ nha, na enweghị nkwekọrịta. Na Botou Haijun, anyị na-ewu ihe na-aga n'elu-ma anyị na-asọpụrụ elu nke na-eme ka o kwe omume.
