Imbonerahamwe yo Gukata Ibirahure Byunvikana neza no Kurinda Ubuso

Новости

 Imbonerahamwe yo Gukata Ibirahure Byunvikana neza no Kurinda Ubuso 

2026-10-20

Uwahimbye ibirahuri byose azi igihe urupapuro runyerera - rimwe gusa - kumeza yo gukata. Igishushanyo cyumusatsi kigaragara. Micro-chip ikora kumpera. Igice cyananiwe kugenzura. Ntabwo arikosa ryabakoresha. Nukunanirwa kurinda hejuru.

Ameza yo gukata ibirahuri yumvaga ntabwo ari ugutekereza. Numurongo wambere wo kwirwanaho hagati yubuhanga bwuzuye nibisigazwa bihenze. Twashizeho, tugerageza, kandi dusimbuza amagana amagana yo gukemura ibisubizo mubihugu 17-kandi ukuri kumwe gufashe: kumva ntabwo ari "byoroshye." Nibisanzwe. Ubucucike bwayo, fibre yibigize, gukira kwinshi, no gutandukana bihamye bigomba guhuza uburebure bwikirahure, imbaraga zo gukata, hamwe ninshuro zikorwa byawe.

Impamvu Ibisanzwe Byananiwe Munsi Yisi-Gukata Ibirahure

Twigeze kureba Tier-1 yimodoka itanga glazing itanga ibicuruzwa 23% byumusaruro-bitatewe namakosa ya CNC, ariko kubera ko imvange ya mm-3 ya polyester yunvikana yumvikanye muburyo butemewe na vacuum. Ikirahuri cyazamuye gato ku mfuruka imwe mugihe cya router. Gukata impande zose. Impamvu? Kwimuka kwa fibre nyuma yinzinguzingo 400. Nta rupapuro rwihariye rwababuriye.

Benshi hanze-yikigega bumva bananiwe kumpande eshatu zapimwe:

  • Gucomeka gushiraho> 8% nyuma yumuzigo wa 500 - gutakaza kwisubiraho, gukora micro-ridges ihindura ibiziga bya diyama
  • Kurwanya ubuso> 10¹² Ω / sq - yemerera kwiyubaka, gukurura umukungugu ushushanya optique-urwego rwo hejuru rwikirahure
  • Impande zidatinze muminsi 7-10 - fibre irekuye yashyizwe mumiyoboro ya vacuum, igabanya umuvuduko wo gufata hasi kugera kuri 35%
  • Nukuri ameza yo gukata ibirahuri igomba kuba injeniyeri-ntabwo yatoranijwe. Ibyo bivuze ko fibre igenzurwa, guhuza ubushyuhe, hamwe no kwihanganira umubyimba (± 0.15 mm). Bisobanura kwipimisha munsi yimashini ifatika: 60 kPa vacuum, 12,000 rpm yihuta, 0.8 mm / sec kugaburira. Ntabwo imiterere ya laboratoire. Ntabwo ari “imikoreshereze isanzwe.”

    Bane Bidashobora kuganirwaho muburyo bwihariye

    Iyo dusobanuye ibyiyumvo kubakiriya baca mm-12 yububiko bwububiko bwikirahure cyangwa 0.55-mm yerekana ikirahure cyerekana, turagenzura izi ngingo enye-buri gihe:

  • Shingiro: 100% yubwoya bwisugi cyangwa polyamide-ikomeye-ntibisubirwamo PET. Ubwoya butanga amavuta asanzwe hamwe nubushuhe; polyamide itanga abrasion irwanya kandi ihagaze neza. Ibivanga bivuguruzanya byombi.
  • Ubucucike bw'urushinge: Nibura 1200 1200 / cm². Ubucucike buke butuma fibre ikuramo munsi yumukino wamagare. Turabipima hamwe na micrometero ya sisitemu yambukiranya-ntabwo ari ubugenzuzi bugaragara.
  • Kugarura umubyimba: Nyuma yamasaha 24 kuri 23 ° C / 50% RH ikurikira 50 kPa compression, gukira bigomba kurenga 94%. Ikintu cyose gike cyemeza igihombo kigenda gitera hejuru yimeza.
  • Gushyigikirwa-gutandukana: Carbone yuzuye polymer layer ihujwe kuruhande. Ntabwo utera spray. Ntabwo kaseti ikora. Igomba gukomeza ≤10⁹ Ω / sq hejuru yubushyuhe kuva kuri 5 ° C kugeza 45 ° C.
  • Izi ntabwo ari inzitizi. Ni imbibi aho umusaruro uva kuri 98.2% ukagera kuri 91.7% - itandukaniro abakiriya bacu bakurikirana mugihe nyacyo cya OEE.

    Kwiyubaka ni Calibration - Ntabwo ari Adhesion gusa

    Ndetse byuzuye byuzuye birananirana iyo bikoreshejwe nabi. Turabibona buri cyumweru: amakipe akoresha kaseti rusange yibice bibiri, hanyuma akavumbura lift ya mm 3 kumeza nyuma yibyumweru bibiri. Gukuramo imyanda birakurikira. Noneho kunyeganyega. Hanyuma ibikoresho-inzira gutandukana.

    Kwishyiriraho neza bisaba:

  • Substrate isuku hamwe n'inzoga ya isopropyl - ntabwo ari amazi ashingiye kumazi asiga ibisigara
  • Gusaba kuri 20-25 ° C ibidukikije, hamwe namasaha 48 nyuma yo gukira mbere yo gupima vacuum
  • Gufatanya neza na mm 8-10 - ntakindi, nta munsi - kugirango wirinde gutera intambwe mugihe cyo kugabanya ingendo
  • Umuvuduko winyuma ya adhesion: 4.5 kg / cm² kuri passe 3, upimye hamwe na kalibatifike y'intoki
  • Dushyiramo torque-spec'd roller ibikoresho hamwe na buri cyiciro. Kuberako "gukanda ushikamye" ntibihagije. Fiziki isaba gusubiramo.

    Uruhare rwa Botou Haijun: Gushoboza Ubusobanuro Binyuze mu Buringanire

    Botou Haijun Metal Products Co., Ltd. ntabwo ikora ibyuma. Ariko dukora ikintu gikomeye: tuyinjiza muri sisitemu yububiko bwa tekinoroji aho ikirahure gihura nicyuma - nkibikoresho byo kumeza ya vacuum, gari ya moshi zishyigikira, hamwe no gufatanya guterana. Ikigo cyacu cyujuje ISO mu bizamini byo mu mujyi wa Botou twumvise imikorere irwanya kashe ya aluminium vacuum yashyizweho kashe, iminwa ifunga ibyuma bitagira umuyonga, hamwe na plaque zometse kuri laser.

    Kuki ibyo bifite akamaro? Kuberako ibyiyumvo bitabaho mu bwigunge. Ihuza na:

  • Ubuso bwubuso bwameza yicyuma (dufashe mm 0,05 mm hejuru ya m 2)
  • Kwiyongera k'ubushyuhe bidahuye hagati yo kumva inyuma no gukonjesha ibyuma bikonje
  • Vibration yohereza inzira kuva servo-itwarwa no gukata imitwe
  • Dutanga ibitekerezo byuzuye bya DFM kubyerekeranye no kwishyira hamwe-kubuntu-kubakiriya bashushanya ameza mashya cyangwa guhindura imashini z'umurage. Nta kibanza cyo kugurisha. Gusa amakarita yubushyuhe bwumuriro, kwigana gutandukana, hamwe no guta umurongo. Urabona amakuru - ntabwo ari udutabo.

    Kubashakisha ameza yo gukata ibirahuri, tangira nibintu bifatika - ntabwo ari amazina yikirango. Saba amakuru yo kugarura amakuru. Saba raporo yikizamini gihamye kuri IEC 61340-2-3. Kugenzura ubwinshi bwa inshinge na microscopi - ntabwo bisaba ibicuruzwa. Noneho ubihuze na sisitemu yicyuma yubatswe kubusugire bwimbere.

    Precision ntabwo igerwaho kumutwe wonyine. Bitangirira aho ikirahuri kiruhukiye. Hitamo intera nkibintu bikomeye ni.

    Murugo
    Ibicuruzwa
    Ibyacu
    Twandikire

    Nyamuneka udusigire ubutumwa.