Owotcherera akafika patebulo lopanga lomwe silingasunthike pansi pa kutentha kwa 300-amp TIG kapena kusuntha panthawi yomanga maora ambiri, sizikhala "zabwino." Iwo amafika kwa a Gome lamphamvu lamphamvu la Hand Siegmund-osati ngati chinthu chapamwamba, koma ngati maziko obwerezabwereza. Tazionera tokha: tebulo lolakwika limawononga ndalama zambiri kuposa nthawi yocheperako - limawononga kulolerana kwamagulu onse. Ku Botou Haijun Metal Products Co., Ltd., timaphatikizira matebulowa kukhala zida zowotcherera zomwe zimaperekedwa kwa ogulitsa makina a Tier-1. Muzochitika zilizonse, tebulo silimangothandizira zida. Ndi ndege yolozera ziro yomwe imapangitsa kuti ma callout ± 0.15 mm GD&T akwaniritsidwe-osati ongoyerekeza, koma amatsimikiziridwa ndi makina a CMM asanatumizedwe koyamba.
Chifukwa chiyani Matebulo a Siegmund Amaposa Ma Generic Modular Systems
Matebulo ambiri a modular amalephera pamfundo imodzi yofunika kwambiri: kukhazikika kwamafuta pansi pakuwonekera kosalekeza kwa arc. Mafelemu owonjezera a aluminiyamu amapatuka pa 0.08–0.12 mm pa mita iliyonse kutentha kwamaloko kukafika pafupi ndi ma clamping. Siegmund's patented steel-reinforced steel base base amachotsa kugwedezeka kumeneko. Chimbale chake cha 120 mm chokhuthala chimayamwa ndikuchotsa kutentha mofanana - palibe kumenyana, palibe micro-shift. Tidayesa misonkhano itatu yofanana ya bulaketi pamatebulo opikisana pa maola 4.5 osalekeza a MIG. Gawo lokhalo la Strong Hand Siegmund lomwe linali ndi ma data 16 mkati mwa 0.07 mm - zotsimikiziridwa ndi laser tracker pakati pa mizungulira. Kusasinthika kumeneko kumasulira mwachindunji kuchepetsedwa kukonzanso. Makasitomala m'modzi wa zida zomangira ku Europe adadula zing'onozing'ono zowotcherera ndi 63% atasintha.
Kusiyanitsa kwenikweni kuli mu grid system. Siegmund amagwiritsa ntchito zikhomo zachitsulo zolimba zokhala ndi ± 0.005 mm kulolerana - zolimba kuposa ma jigs ambiri opangidwa ndi CNC. Matebulo amtundu wamba amadalira mabowo okhomedwa kapena zoyika zodzaza ndi masika zomwe zimavalidwa pambuyo pa 200+ kuzungulira kwazitsulo. Mpando wa zikhomo za Siegmund kukhala zitsulo zachitsulo pansi zopanikizidwa muzitsulo zochepetsera kupsinjika. Tidayeza mphamvu yosunga mapini pa 1,850 N pambuyo pa ma 1,200 oyika - palibe kuwonongeka koyezeka. Ichi ndichifukwa chake makasitomala athu omwe amamanga ma hydraulic valve manifolds amakhulupirira matebulo awa kwa zaka 5 kupanga popanda kukonzanso.
Kuphatikizika Ndiko Komwe Opanga Ambiri Amasiya Kulondola
Ena angatsutse kuti tebulo lililonse lolimba limagwira ntchito ngati muwonjezera ma shims okwanira ndi zizindikiro zoyimba. Koma kulinganiza sikukhudza kuwongolera-ndikuchotsa. Sitima yapamadzi yopangidwa ndi Strong Hand Siegmund yokhala ndi data yotsimikizika yaku flatness (≤0.03 mm/m²) ndipo imaphatikizanso mapadi oyikapo bwino kuti amangirire molunjika mpaka pansi kolimba. Tawona magulu akuwononga maola 11 akukweza tebulo la $ 12,000 chifukwa adanyalanyaza izi. Kukonza? Gwiritsani ntchito mipiringidzo ya granite yophatikizidwa ndi mulingo wa digito—kenako mabawuti oyika ma torque motsatizana kufika 85 N·m. Zachitika bwino, kutsika kwathunthu komwe kumayikidwa kumakhala pansi pa 0.05 mm pamtunda wa 2 × 3 m.
Clamping ndi chimodzimodzi. F-clamps yokhazikika imayambitsa nthawi yopindika yomwe imakhota mabulaketi opyapyala. Zingwe zotulutsa mwachangu za Siegmund zimagwiritsa ntchito mphamvu yowongoka kudzera pazitsulo zolimba zachitsulo. Tidayezera kupotokola pamabulaketi osapanga 1.2 mm: 0.04 mm okhala ndi ma clamp a Siegmund motsutsana ndi 0.31 mm okhala ndi ma toggle wamba. Kusiyanitsa kumeneko kumatsimikizira ngati selo lowotcherera la roboti lidzawotchera njira yake yokonzekera - kapena kuphonya cholumikizira kwathunthu.
Udindo wa Botou Haijun: Kusintha Matebulo Kukhala Katundu Wopanga
Sitigulitsa matebulo - timapanga makina ozungulira iwo. Pamene wogulitsa pakiti ya batri ya North America EV amafunikira kuwotcherera mabasi a aluminiyamu a 22-gauge okhala ndi kulolerana kwa 0.2 mm, sitinangoyika tebulo lawo la Strong Hand Siegmund. Tidaziphatikiza ndi zisa zomwe zimathandizidwa ndi vacuum, zotchingira zotenthetsera zamkuwa zomwe zili pansi pa ma weld, komanso zoyambitsa zowonera. Zotsatira zake? 99.2% chiphaso choyamba pa 12,000-mayunitsi othamanga pamwezi.
Zosintha zonse zidapangidwa mu SolidWorks yokhala ndi mitundu yodziwika bwino ya GD&T-yogawana ndi makasitomala musanadulire zitsulo. Timatsimikizira zosintha zilizonse pogwiritsa ntchito makina a FARO Arm CMM motsutsana ndi CAD, osati kungoyang'ana Dongosolo lililonse lotumizidwa limaphatikizapo ma rekodi owerengetsera, ma cert azinthu zonse zamapangidwe, ndi ma coefficients okulitsa matenthedwe a ma alloys onse omwe amagwiritsidwa ntchito. Umu ndi momwe a tebulo lolimba la manja a siegmund imasiya kukhala mipando ndikukhala sensa yanu yodalirika kwambiri-kujambula zolakwika zonse zisanakhale zopanda pake.
Malire a Dziko Lonse—ndi Mmene Mungagwiritsire Ntchito Mkati Mwa Iwo
Palibe tebulo lomwe limathetsa kusayenda bwino kwa kachitidwe. Tawona mashopu akudzaza malo a Siegmund ndi katundu wosakwanira - akunyamula zida zokwana 40 kg pa quadrant imodzi ndikusiya ena opanda kanthu. Izi zimabweretsa kupsinjika kwa torsional. Yankho lathu: Gawani unyinji pogwiritsa ntchito zokwera zitsulo zotsika kwambiri zomangidwira pamalo olimba kwambiri a gridi. Komanso, musagwiritse ntchito mawilo abrasive patebulo. Ngakhale kugaya pang'ono kumachotsa chowumitsa chapamwamba. Timakupatsirani mbale zobvala zitsulo zosapanga dzimbiri zomwe zingalowe m'malo mogundana kwambiri—zoikidwa mkati mwa masekondi 90 okhala ndi zomangira zinayi.
Kwa masitolo olemera ROI: nthawi yobwezera imakhala miyezi 8.3. Motani? Kuchepetsa nthawi yoyang'anira (37% mwachangu ma CMM), 22% yocheperako yokhudzana ndi clamp, komanso moyo wotalikirapo - makina athu otalikirapo a Siegmund-integrated amaliza kuzungulira 41,000 ndi zero dimensional drift.
A tebulo lolimba la manja a siegmund sichimalonjeza ungwiro. Imakhala ndi maziko okhazikika omwe amalola owotcherera aluso ndi mainjiniya kuti akwaniritse - mosasintha, moyenera, komanso mosanyengerera. Ku Botou Haijun, timamanga zomwe zimapita pamwamba-koma timalemekeza pamwamba zomwe zimapangitsa kuti zikhale zotheka.
