Kuwotcherera tebulo jigs si zowonjezera-ndizokakamiza ochulukitsa. Mushopu yathu, tawona magulu akudula nthawi yowotcherera ndi 40% pongosinthana ndi zingwe zamagetsi kuti apange zolinga. welding table jigs. Wogula zida zaulimi m'modzi adachepetsa kukonzanso kuchokera pa 12% mpaka pansi pa 2% atasintha kuchoka pamapangidwe amanja kupita kumalo obwerezabwereza. Kumeneko sikuli kowonjezera. Ndiwoyang'anira mawonekedwe opangidwa mwakuthupi.
Chifukwa Chake Kukonzekera "Kwabwino Kwambiri" Kumalephera Pakatundu Weniweni
Opanga ambiri amayamba ndi zitsulo zamakona, C-clamp, ndi maziko a maginito. Amagwira ntchito-mpaka kupotoza kwa kutentha kuyambika, mpaka gawo lachitatu la magawo 50 lisinthane ndi 0.3 mm, mpaka bulaketi italephera kuyesa kutopa chifukwa kulowera kwa weld kumasiyanasiyana pamtanda. Tidaziyeza: mbali zosatetezedwa zimapatuka mpaka 0.8 mm panthawi yowotcherera yokha. Kayendetsedwe kakang'onoko kamene kamafalikira ku flanges molakwika, mipata yosagwirizana ndi mizu, komanso kupsinjika kwapang'onopang'ono komwe kugaya pambuyo pa weld sikungathe kukonza.
Kukonzekera kowona kumachita zinthu zitatu nthawi imodzi: kupeza, kuthandizira, ndi kuletsa. Kupeza mapini kugunda ma datums-osati pafupifupi m'mphepete. Mapadi othandizira amafanana ndi mizere yozungulira, osati mbale zachitsulo. Mphamvu zodziletsa zimalimbana ndi ma vector okulitsa matenthedwe - osati mphamvu yokoka yokha. Chifukwa chake welding table jigs zomangidwa pa matebulo a T-slot modular amapambana makonzedwe a ad-hoc nthawi iliyonse: amasintha kusinthika kukhala kubwereza.
Zinayi Zosakambirana mu Jig Design (Zothandizidwa ndi Zaka 7 za Field Data)
Timatsimikizira jig iliyonse motsutsana ndi izi zinayi - tisanadule mbale yoyamba:
Kulipira Kwawotentha: Mimba yoyambira imagwiritsa ntchito chitsulo chozizira cha 12-mm-osati 6-mm-chifukwa zinthu zowonda zimathamanga mofulumira pansi pa kutentha kwa arc. Timawonjezera mipata yothandizira pansi pazigawo zotentha kwambiri kuti kukulitsa kuchitike kutali ndi malo omwe tingapeze. Katundu Panjira Umphumphu: Chingwe chilichonse champhamvu chimayenda molunjika patebulo - osati kudzera pa ma adapter osanjikizidwa. Chingwe chimodzi cha 12-kN cha pneumatic chimataya mphamvu yogwira 35% ngati chiyikidwa pa spacers awiri a 10-mm. Datum Consistency: Oyang'anira onse oyambira amatchula ndege yomweyi. Kusakaniza malo ozikidwa m'mabowo ndi m'mphepete pa gawo limodzi kumabweretsa zolakwika zambiri. Timakhazikitsa "datum master imodzi pa axis" pakuwunika kulikonse kwa DFM. Kufikira kwa Zida: Mabowo olowera ma weld amakula kuti agwirizane ndi mfuti za MIG - osati "zazikulu mokwanira." Timayesa ndi ngodya zenizeni za nyali: 30 °, 45 °, ndi 60 ° kuyandikira. Ngati mphuno igunda jig pa 45 °, dzenje limakulitsidwa kapena kuchepetsedwa. Izi siziri zongopeka chabe. Ndi mitundu yolephereka yomwe tadutsamo 1,200+ kupanga -kuchokera ku utsi wosapanga dzimbiri mpaka zomaliza za aluminiyamu.
Pamene Ma Jigs Opanda Shelf Achepa (Ndi Zoyenera Kuchita M'malo mwake)
Ena angatsutse kuti: "Bwanji osagula ma jig a tebulo lowotcherera?" Chifukwa magawo enieni nthawi zambiri samafanana ndi mbiri zamakalata. Makasitomala nthawi ina adayitanitsa ma jigs asanu ofanana a "universal engine mount jigs" -kungopeza kuti nyumba yawo ya aluminiyamu inali ndi ma angles osiyanasiyana ± 0.5 ° kudutsa magulu. Jig inagwira Gawo # 1 bwino. Magawo #2–#5 amafunikira kunyezimira, kuwonjezanso, komanso kuyika manja komaliza.
Ndiko komwe kuphatikizika koyima ndikofunikira. Ku Botou Haijun Metal Products Co., Ltd., timapanga, masitampu, kupindika, ndi ma weld jigs m'nyumba-palibe ogulitsa zida zakunja, palibe ma handoffs. Pamene ogulitsa magalimoto a Tier-1 amafunikira ma jigs a thireyi ya batri ya EV yatsopano, tidapereka zofananira m'masiku 11: CAD model → laser-cut base plate → CNC-went locator arm → welded assembly → CMM kutsimikizira. Palibe kudikirira ma castings opangidwa ndi makina. Palibe kulolerana kochulukira kuchokera kwa ogulitsa angapo.
Makasitomala athu samalipira "jigs". Amalipira kusinthasintha kwagawo loyamba-ndipo izi zimangochitika pamene kukonza kwapangidwa ngati gawo lazinthu zopangira zinthu, osati kumangirizidwa pambuyo pake.
Kumanga Chikhulupiriro, Dimension Imodzi pa Nthawi
Kuwotcherera tebulo jigs kuwulula zofooka mu ndondomeko yanu-mwachangu. Ngati mbali zanu sizipezeka nthawi zonse, jig imawulula. Ngati zinthu zanu zakumbuyo sizinapangidwe, jig ikuwonetsa kusiyana. Kuwonekera kumeneko nkovuta—koma kofunika.
Ku Botou Haijun Metal Products Co., Ltd., timagwira ntchito za jig ngati chitukuko chophatikizana: ndemanga zogawana za GD&T, malipoti owunikira papini iliyonse yamalo, kuyezetsa kutsitsi kwa mchere pamalo otchingidwa ndi zinki-nickel. Sitimatumiza ma jigs "omaliza" - timatumiza zolembedwa zobwerezabwereza. Kutumiza kulikonse kumaphatikizapo data ya CMM yowonetsa kupatuka kwakukulu pamagawo 20 motsatizana. Osati ma avareji. Osati kuwerenga bwino kwambiri. Choyipa kwambiri, choyezedwa.
Wowotcherera wamphamvu kwambiri si yemwe ali ndi zitsulo zodzaza kwambiri. Ndilo lomwe limayikidwa ndendende pomwe mapangidwe adafuna - nthawi iliyonse. welding table jigs pangitsa kuti cholingacho chikwaniritsidwe. Ndipo kukonza kwanu kukakhala ngati chida cholondola, osati choyikapo - mumasiya kulimbana ndi kusokonekera, zotsalira, ndi zozembera. Mumayamba kutumiza chidaliro.
