Rhino Ikarita yo gusudira: Impamvu Inteko Ikomeye Ikadiri Itangira Mbere ya Arc Yambere
Waciye igituba. Wakamye-ushyizeho ingingo. Witeguye gukubita arc kumurongo wikarita yawe ya Rhino-kandi nibyo rwose DIY yubaka birananirana. Ntabwo biva mubyuma bidakomeye, ahubwo biva kubushyuhe butagenzuwe, kwinjira bidahuye, cyangwa ibikoresho bidahuye. Twasudishije amakaramu arenga 12,000 yikarita yabigenewe muri Botou Haijun Metal Products Co., Ltd. Ibyo tubona burimunsi ntabwo ari ibitekerezo. Nibisanzwe byambukiranya nyuma yo gutambuka kamwe. Gussets yamenetse munsi ya 300 kg yumutwaro. Insanganyamatsiko ziyambura umwobo kuko isahani yibanze yagoretse mugihe cyo gusudira.
Ikariso ikomeye ya Rhino gusudira ntabwo bijyanye na amperage cyangwa wuzuza wenyine. Byerekeranye nurukurikirane, kwifata, nimyitwarire yibintu. Ibyuma bikonje bikonje - igipimo cyacu cya Rhino - cyagura 12.5 µm / m · ° C. Gari ya moshi ya mm 600 yashyutswe kugeza kuri 400 ° C idakomye izakura hafi mm 3 mbere yo gukonja. Iryo terambere ntirizimira. Ifunga imihangayiko isigaye. Kandi kuvunika guhangayika kugaragara ntabwo ari mugihe cyo gusudira - ariko mugihe cya gatatu cyumutwaro.
Intambwe eshatu Zidashobora kuganirwaho mbere yo gusudira
Gusimbuka kimwe muri ibyo bihindura igare rya Rhino kuva mubikoresho ukajya muburyozwe:
Shyira hamwe ingingo zose - ntabwo ari ingingo zo gusudira gusa. Koresha inguni ya feri ya jigs hamwe no guhagarara. Shyira impande zose kuri buri kantu, ntabwo ari kashe gusa. Twabonye ko imfuruka zidacometse hejuru ya 1.8 ° mugihe cyo gutambuka kwumuzi - bihagije kugirango uhuze uruziga rwa mm 4,2 mm murwego rwo hejuru. Banza ukoreshe intera ya mm 10-hanyuma urebe ubugari kabiri. Tack weld igomba kuba yuzuye, ntabwo ari dabs yo hejuru. Nyuma yo gukemura, bapima diagonals hejuru yurukiramende nyamukuru. Itandukaniro> 1.5 mm bivuze kugoreka bimaze kubaka. Gusya no kongera gukora. Ntukomeze. Shyushya gusa niba ibidukikije bigabanutse munsi ya 10 ° C-cyangwa ukoresha> 3-mm y'urukuta. Kubisanzwe 2-mm ibyuma bikonje bikonje (Q235 cyangwa ASTM A1008), preheat yongerera ibyago byinshi kuruta inyungu. Igeragezwa ryacu ryumunyu ryerekanaga ingingo zashyutswe zangirika 27% byihuse kumano yo gusudira kubera ihinduka rya oxyde. Kuki "Gusa Weld It" birananira buri gihe
Bamwe bavuga ko gusudira MIG kubabarira bihagije kumurongo wikarita. Ariko amakuru yacu ya CMM avuga indi nkuru. Kuri 147 yagenzuwe ku buryo butunguranye amakarito yuburyo bwa Rhino yubatswe naba hobbyist, 68% berekanye gutandukana kwinguni> ± 2.3 ° kumpande zinguni. 11% bonyine ni bo batsinze ikizamini cyimikorere hamwe nu mutwaro wuzuye. Intandaro? Umuvuduko wurugendo udahuye. Kugabanuka kwa 15% mumuvuduko wurugendo byongera ubushyuhe bwa 34%. Ibyo bishonga ibyuma byinshi byibanze, byagura zone yibasiwe nubushyuhe (HAZ), kandi byoroshya imiterere yingano yegeranye na weld. Igisubizo: umunaniro utangirira kumupaka wa HAZ nyuma yamasaha 1.200-1.800 yo gukora - ntabwo hashize imyaka.
Dukoresha pulsed MIG kubikorwa byose Rhino yikarita. Impanuka ya pulse iguma kuri Hz 120. Impinga ya Peak ifite kuri 185 A. Umuyoboro winyuma wamanutse kuri 42 A. Ibi bitanga ihererekanyabubasha ryibitonyanga, bigabanya spatter kuri 70%, kandi bigakomeza ubugari bwa HAZ munsi ya mm 1,1 - ndetse no kuri toni 2,5 mm. Kubasudira DIY badafite ubushobozi bwa pulse? Koresha imiyoboro ngufi, komeza usohoke munsi ya mm 12, hanyuma wimuke kuri cm 35-40 / min. Ikintu cyose gitinda gutumira. Ikintu cyose cyihuta gitumira kubura-guhuza.
Igiciro nyacyo cyintege nke za Rhino Welding
Ntabwo ari kunanirwa mu miterere gusa. Intege nke zo gusudira zitwara ibiciro byihishe:
Ongera ukore akazi: Gusya gusset yacitse bifata iminota 22. Ongera usudire neza-hamwe nubushyuhe bukwiye bwo kugenzura ubushyuhe-wongeyeho indi 18. Iyo ni iminota 40 yatakaye kuri buri rugingo. Ku buryo bwuzuye? Amasaha arenga 3. Imyanda y'ibikoresho: Gari ya moshi imwe yananiwe gusobanura gukuraho gariyamoshi zombi - kuko guhuza icyerekezo cyerekeranye nubutaka hamwe no kurangiza nyuma yo gusudira ntibishoboka hatabayeho gusya urwego. Umwanya wo kumurima: Ikarita yananiwe gusarura igura amadorari 190 / isaha kumurimo wabuze nibikoresho bidakorwa. Abakiriya bacu batanga impuzandengo yigihe cyo gukemura kubibazo byatsinzwe: iminsi 11.3. Botou Haijun yirinda ibi ashyira mu bikorwa ubushyuhe bwa interpass ya 50150 ° C. Turakurikirana buri weld hamwe na infragre ya thermografiya - ntabwo dukeka. Niba ubushyuhe buzamutse hejuru yurugero, turahagarara. Dutegereje. Turakonje. Nta na kimwe kidasanzwe.
Niki Cyakora-Niki kidakora-kuri Rhino Ikarita
Twagerageje imyitozo itanu isanzwe muri 420 weld. Dore icyakomeje:
Imiterere ya Gusset ifite akamaro. Triangular gussets ifite amaguru 45 ° yarushije urukiramende kuri 41% mugupima torsional gukomera. Imirasire ya radiyo kumpanuro ya gusset yagabanije guhangayikishwa na 63% (bipimwa hakoreshejwe ibipimo). Icyerekezo cyo gusudira kigenzura kugoreka. Kuzunguruka kuva hagati hanze kumurongo muremure uca kunama kuri 82% ugereranije no gutangira-kurangira. Urukurikirane: hagati → ¼ ingingo → ¾ ingingo → irangira. Kuruhuka nyuma ya weld ntabwo ari ubushake bwo kwishyurwa> 250 kg. Dufata amakadiri kuri 580 ° C muminota 45 mumatara agenzurwa. Gukonjesha ikirere nyuma yo kugabanya 94% byimyuka isigaye. Kureka iyi ntambwe byongereye igipimo cyo gutangiza 5.7 × mugupima ubuzima bwihuse. Icyitonderwa cya nyuma: gusudira igare rya Rhino ntabwo ari imbaraga zubugome. Byerekeranye na geometrie iteganijwe, isubirwamo. Buri gusudira bigomba gukorera inteko - ntibihuze ibice bibiri gusa. Iyo mitekerereze itandukanya amakarito amara ibihe bitanu nayakuweho nyuma yimwe.
Niba ikarita yawe ya Rhino ikeneye gusudira neza kurokoka imitwaro nyayo, Botou Haijun Metal Products Co., Ltd itanga ibihimbano byo mu rwego rwa injeniyeri-yubatswe ku byuma bikonje bikonje, byemejwe na CMM hamwe n’ibizamini bya tensile, kandi bigashyigikirwa no kugenzura inzira ISO. Ntabwo tugurisha ibice. Turatanga ibipimo byukuri.
