Kuwotcherera jig table clamps si zowonjezera. Ndiwo maziko achete a kubwerezabwereza-chomwe chimalekanitsa chowotcherera kamodzi ndi msonkhano wokonzekera kupanga. Tawonapo mashopu ambiri akutaya mphindi 12-18 pakukhazikitsa chifukwa zingwe zawo zimatsika pansi pa 3,000 psi clamping force, kapena kulephera kugwira ± 0.15 mm kulolerana kudutsa 600 mm aluminiyamu chassis. Kulondola kumayamba osati ndi nyali-koma ndi momwe gawolo limakhalira molimba komanso modziwikiratu.
Chifukwa Chake "Chokhazikika" Sichikukwanira -Zomwe Zida Zowotcherera Zenizeni za Jig Ziyenera Kupereka
Ogula ambiri amafufuza "zamphamvu" kapena "zolemetsa". Uwo ndi msampha. Mphamvu popanda kubwerezabwereza ndi zitsulo zowonongeka. Chingwe chomwe chimapereka mphamvu yokhotakhota ya 8,000 N sichitanthauza kanthu ngati pivot yake ivala pambuyo pa mizungu 400 - kapena ngati mbale yake ikugwedezeka pansi pa njinga yamoto. Ku Botou Haijun Metal Products Co., Ltd., timayesa chotchinga chilichonse cha jig chowotcherera polimbana ndi ma benchmark atatu omwe sangakambirane: kusungitsa malo, kukhazikika kwamafuta, ndi kukhulupirika kwa mawonekedwe.
Kusunga malo kumatanthauza kuti choletsa chimakhala ndi malo omwewo—mkati mwa 0.05 mm—pambuyo pa ma actuations 1,200. Kukhazikika kwa kutentha sikufuna kupatuka koyezeka kukafika pa 120 ° C pa spikes zozungulira panthawi yowotcherera ma pass-multi-pass. Kukhulupirika kwa mawonekedwe kumawonetsetsa kuti kulumikizana kwa clamp-to-table (T-slot, dovetail, kapena bolt pattern) sikumasuka pambuyo pa ma torque mobwerezabwereza-ngakhale 18 N·m pa zomangira za M8.
Tidapanga m'badwo wathu woyamba wa ma modular clamp mu 2017 pambuyo poti kasitomala wamakina a Tier-1 adakana ma prototypes atatu ogulitsa. Onse adalephera mayeso omwewo: kukhala ndi 12-gauge chitsulo chosapanga dzimbiri bulaketi ndikuwotcherera zitsulo ziwiri za 4-mm kumbuyo ndi kumbuyo. Kupotoza? 0.42 mm. Mawonekedwe awo amalola 0.10 mm. Kulephera kumeneko kunasintha malingaliro athu opangira - zowongolera ziyenera kukakamiza *kuyenda*, osati kungokana *katundu*.
Zosankha Zinayi Zopangira Zomwe Zimalepheretsa Kulephera Kweniweni Padziko Lonse
1. Nsagwada zachitsulo zolimba zokhala ndi ma tungsten-carbide olowetsamo: Chitsulo cholimba chokhazikika chimavala mwachangu pazitsulo zotayira zotayidwa. Zoyika zathu zimakhala zotalika 3.2 × kuposa nsagwada za monolithic-ndipo zimawononga ndalama zosakwana 15% zakusintha nsagwada zonse.
2. Zero-backlash toggle mechanism yokhala ndi kutsitsa kwapawiri-kasupe: Makapu ambiri osinthira amagwiritsa ntchito kubwerera kamodzi kokha. Pansi pa kugwedezeka, amakwawa motseguka. Athu amagwiritsa ntchito akasupe otsutsa-wina amakanikizana pamene winayo akukulirakulira-kuchotsa masewera ngakhale pambuyo pa maulendo 5,000+.
3. Malo ophatikizika apansi panthaka: Chigawo chilichonse cha clamp chimaphatikizapo nkhope zamakina, zolumikizidwa ndi ± 0.005 mm flatness. Palibe shimming. Palibe zongoyerekeza. Ingoponyani mu T-slot ndikutsimikizira squareness ndi chizindikiro choyimba.
4. Ma coefficients owonjezera amafuta ofananira ndi zinthu: Matupi a Clamp ndi aloyi ozizira a 4140; mbale zoyikira ndi 304 zosapanga dzimbiri. Chifukwa chiyani? Chifukwa cell yanu yowotcherera ikagunda 95 ° C, kukulitsa kosagwirizana kumang'amba maziko olumikizidwa ndi epoxy. Timapewa zomatira kotheratu - mfundo iliyonse ndi yopangidwa ndi makina, yolinganizidwa, komanso yothandiza.
Kukhazikitsa Nthawi Ndi Mtengo—Osati Mbali
"Kukhazikitsa kosavuta" kukumveka kosamveka mpaka mutakonzanso cholumikizira cha 12-clamp kwa thalakitala yatsopano. Makasitomala m'modzi adatsata ntchito yeniyeni: nthawi yayitali yokhazikitsa idatsika kuchokera pa mphindi 22.6 kufika pa mphindi 6.3 titasinthira ku makina athu otulutsa makam-lock. Zothandizira makiyi? Choyamba, mabowo okwera a M6 okhazikika otalikirana ndi 25 mm - palibe kubowola komwe kumafunikira pamatebulo omwe alipo. Chachiwiri, ma actuation levers okhala ndi mitundu (ofiira = chepetsa, buluu = kumasulidwa, chikasu = malo otsekera). Chachitatu, mayankho anzeru: kudina kosiyana kawiri kumatsimikizira kudzipereka kwathunthu-palibe kutsimikizira kowoneka kofunikira.
Sitimapereka zolembera "zapadziko lonse". Universal amatanthauza kunyengerera. M'malo mwake, timapanga magulu pogwiritsa ntchito: zingwe zolimba zoyimirira zomangika (mpaka 12,500 N), ziboliboli zocheperako za zisa zachitsulo (0.8 mm chilolezo chochepera), ndi zingwe zamakona zokhala ndi ± 5 ° micro-kusintha kwa ma flange osokonekera. Banja lililonse limakhala ndi mawonekedwe ofanana - kotero kuti ogulitsa amakulitsa kuthekera kwawo popanda kuphunzitsanso antchito kapena kukonzanso matebulo.
Chikhulupiriro Chimayamba Ndi Traceability-Osati Zikalata
Chitsimikizo cha ISO 9001 ndichofunika - koma pokhapokha ngati chikuwoneka pazogulitsa. Chingwe chilichonse cha jig table chowotcherera chochokera ku Botou Haijun chimakhala ndi nambala yokhazikika ya laser yolumikizidwa ndi mbiri yake yonse yoyendera: lipoti loyesa mphero, kutsimikizira kulimba (HRC 48-52), kusanthula kwa CMM kwa malo ovuta kwambiri, ndi data yoyeserera yolemetsa. Makasitomala amapeza izi kudzera pa nambala ya QR pamapaketi, osalowa, osatsegula, osadikirira.
Timatumiza zikhomo zokhala ndi ma wrenche a torque —osati zida zanthawi zonse. Chifukwa chiyani? Chifukwa zomangira zathu za M8 zimafuna ndendende 16,5 ± 0,3 N·m. Pang'ono kwambiri: kumasuka pansi pa kugwedezeka. Kuchulukirachulukira: ulusi wothimbirira pamatebulo a aluminiyamu. Timaphatikizanso satifiketi yoyeserera - yovomerezeka kwa miyezi 12 - ndikuyitanitsa kulikonse kupitilira mayunitsi 10.
Botou Haijun Metal Products Co., Ltd. imapanga zotchingira zowotcherera za mainjiniya omwe amayesa kupambana mu ma micron, osati mawu otsatsa. Timapanga ku Botou City-mtima wa mafakitale ozizira ku China-komwe kulolerana kumalimbikitsidwa ndi zaka zambiri zapagulu, osati makina okha. Malo athu amayendera njira zotsatizana ndi ISO, koma zomwe makasitomala amakumbukira ndi momwe chotchingira chimagwirira ntchito podutsa ma welds 14,000 pamzere wokolola munyengo yokolola ku Kansas-ndipo amatumizabe zida zina mkati mwa maola 48 pomwe imodzi idawonongeka ndi forklift impact.
Ngati chowotcherera chanu chotsatira chikufuna kulondola, kukhazikika, komanso kukhazikika kosavuta - yambirani pomwe kubwereza kumayambira. Yambani ndi clamp.
