Welding jig kumeza hejuru ntabwo arindi sahani yicyuma-ni ishingiro ryisubiramo muguhimba neza. Twabonye amaduka amara ibyumweru ahinduranya ibice gusa dusanga kugoreka gusudira byinjira nyuma yizunguruka eshanu. Intandaro? Imeza idahindagurika, itari planari, cyangwa murwego rwo hejuru idahuye. Muri Botou Haijun Metal Products Co., Ltd., twakoze ibicuruzwa birenga 12,000 byo gusudira hejuru ya jig kumeza kuva 2018 - buri kimwe cyaruhije imihangayiko, hasi kugeza kuri .05 0,05 mm, kandi twagenzuwe hamwe na mashini yo gupima mbere yo kohereza.
Impamvu Kuringaniza no Gukomera byerekana ubuziranenge bwa Weld
Ameza yo hejuru yo gusudira afite imitwaro itatu icyarimwe icyarimwe: imbaraga zo gufatira kumaso no kubishakisha, kwagura ubushyuhe buturutse kumasuderi yegeranye, hamwe no kunyeganyega kwa mashini mugihe cyo gusya cyangwa kumashanyarazi. Niba isahani fatizo ihinduye mm zirenga 0.1 munsi yumutwaro wa kg 500 - cyangwa ikarenza mm 0.08 mm / m nyuma yubushyuhe bwo gutwara amagare - ibice byose bitakaza kwiyandikisha. Niyo mpamvu dusobanura ASTM A576 ibyuma bikonje bikonje (1018) kubice bisanzwe hamwe na AISI 304 bitagira umwanda kubidukikije byangirika cyane: byombi bitanga imbaraga zitanga umusaruro uri hejuru ya MPa 320 hamwe nubushyuhe bwumuriro muke bihagije kugirango hagabanuke ubushyuhe bwimuka muburyo bwibanze.
Dupima buri gihe prototypes dukoresheje laser tracker ahantu 12 yerekanwe. Umwe mu bakiriya b’ibikoresho by’ubuhinzi muri Amerika ya Ruguru yasimbuye icyuma cy’ibikoresho bya CNC yakozwe na CNC yakozwe na metero 25 z'ubugari bw’ibyuma hejuru - hanyuma agabanya itandukaniro ku gice kuva kuri ± 0.42 kugeza kuri mm 0.13 mm mu musaruro w’ibice 1200. Itandukaniro ntabwo ryari muri clamps cyangwa software. Byari mumeza hejuru yubushobozi bwo gufata datum igaragara neza mubyukuri-isi iduka-hasi.
Niki Cyakora Imbonerahamwe Hejuru "Bikwiranye nintego"
Ntabwo hejuru yo gusudira jig kumeza hejuru ikora umurimo umwe. Imeza yubatswe kuri robotic MIG yo gusudira kumurongo wibyuma byubatswe ikenera ibintu bitandukanye bitandukanye nibikoreshwa muri TIG-gusudira inini ya aluminiyumu yoroheje mu kirere cyo mu kirere. Duhereye ku bunararibonye bwacu bushigikira abatanga amamodoka yo mu cyiciro cya 1 hamwe n’imashini zubaka zemewe na EU OEMs, ibintu bine bitandukanye bishushanya ibishushanyo mbonera byakozwe n’ibyangiritse:
Kurangiza hejuru: Ra ≤ 0.8 µm hejuru yubutaka irinda imyanda gufata kandi ikanemeza ko intebe zicaro zihoraho Icyitegererezo cy'imyobo: T-slot cyangwa umwobo wacukuwe bigomba gukomeza kwihanganira imyanya ≤ ± 0.03 mm muburebure bwuzuye - byagenzuwe na optique ya CMM, ntabwo ari kaliperi gusa Ikwirakwizwa ryinshi ryubushyuhe: Umubyimba umwe wongeyeho urubavu rwimbere rugabanya ubushyuhe bwaho; twongeyeho 15% byinyongera kuri zone weld mugihe abakiriya bakora> 300-amp inzira Imigaragarire: Imyobo ya Counterbored ifite insimburangingo zidakomeye - zidakoresheje insinga - zifata amashanyarazi inshuro nyinshi utiyambuye Bamwe bashobora kuvuga ko imbonerahamwe yuburyo butandukanye ikemura byose. Ariko twakurikiranye imanza 23 zumurima aho abakoresha bagerageje guhindura plaque rusange kuri jigs zihari-gusa twavumbuye imyobo ya dowel idahuye, ubujyakuzimu butajyanye, cyangwa inguni zidashyigikiwe zitera flex mugihe cyo gufatana uburemere. Imbonerahamwe yakozwe na Customer-top hejuru ikuraho izo variable kumasoko.
Uburyo Twubaka Kuburyo Bwuzuye - Ntabwo Kwubahiriza gusa
Ikigo cacu cyemewe na ISO 9001 ntabwo gifata gusudira jig kumeza yo hejuru "nkimashini gusa." Bitangirana no kugenzura ibikoresho fatizo: buri coil itwara raporo yikizamini cyerekana urusyo rwerekana imbaraga, kuramba, no gukomera. Nyuma yo gupfunyika no kugabanya impagarara kuri 620 ° C mumasaha abiri, buri sahani ikora urusyo rukabije, hanyuma igasya impande ebyiri kuri gride ya metero 3 hamwe niziga ryambaye diyama. Igenzura rya nyuma ririmo:
Kugenzura neza muri zone 16 ukoresheje mm 1.000 ya granite igororotse kandi urwego rwa elegitoronike Kwemeza ibipimo byose byubatswe hamwe na T-slots kuri ASME Y14.5 GD&T Gushushanya gukomera hejuru yubuso no kuruhande kugirango hemezwe ubushyuhe bumwe Imikorere yumye-ikora hamwe nabakiriya batanzwe na clamps hamwe na locator - mugihe byatanzwe mbere Iyi nzira yongeraho amasaha 18-22 yo kuyobora igihe hamwe na plaque ya plasma-yaciwe - ariko igabanya imirimo ya 74% mubice byambere byubaka. Abakiriya basimbutse iyi ntambwe bakunze kugaruka bafite amasahani yunamye cyangwa bakuramo T-slot nuts mu mezi atandatu. Ntabwo tugurisha ibice. Turatanga ibipimo byukuri.
Guhitamo Umufatanyabikorwa Ukwiye Kubaza Ibibazo Byukuri
Niba ubutaha bwawe bwo gusudira bwa jig kumeza hejuru bugomba gushyigikira ibihimbano bisubirwamo 50.000+, baza ibi bintu bitatu mbere yo gutanga itegeko:
Waba ukora igenzura rya nyuma kuri granite ya granite - ntabwo ari CNC gusa nyuma yo gupima? Urashobora gutanga ibyemezo byibikoresho hamwe nubushyuhe bwo kuvura bikurikirana nimero yicyiciro? Itsinda ryawe ryubwubatsi rizasubiramo imiterere yimiterere yo gukwirakwiza ubushyuhe bwumuriro no gukomera - kubuntu? Botou Haijun Metal Products Co., Ltd isubiza "yego" kuri bose uko ari batatu. Twateye inkunga abakiriya kuva Ohio kugera Oslo hamwe no gusudira jig kumeza ibisubizo byoherejwe hamwe na raporo yubugenzuzi bwuzuye, ibitekerezo bya DFM mumasaha 72, nibiciro byatanzwe mugihe kiri hejuru ya 95%. Urubuga rwacu haijunmetals.com yakira inyandikorugero ya CAD ikururwa, umurongo ngenderwaho wokwihanganirana, hamwe nubushakashatsi bwakozwe-ku isi-harimo n’uburyo umudage winjiza mu Budage wagabanije gusudira weld ku kigero cya 61% nyuma yo guhindukira hejuru yimeza-y-imihangayiko.
Ameza yo gusudira kumeza hejuru ntabwo arikintu kigaragara cyane murwego rwawe. Ariko burigihe nibyambere kunanirwa mugihe neza. Hitamo gushikama kurenza umuvuduko. Hitamo kugenzura hejuru yibitekerezo. Hitamo ameza hejuru yakozwe - ntabwo yakozwe gusa.
