Vuam jig rooj sab saum toj tsis yog lwm lub phaj hlau xwb - nws yog lub hauv paus ntawm kev rov ua dua tshiab hauv kev tsim khoom. Peb tau pom cov khw siv sijhawm ntau lub limtiam ntsuas cov khoom sib dhos tsuas yog pom qhov sib txawv ntawm qhov sib txawv hauv qab tsib lub voj voog. Lub hauv paus ua rau? Ib qho tsis ruaj khov, tsis yog-planar, lossis qhov tsis sib xws ntawm lub rooj saum toj. Ntawm Botou Haijun Hlau Khoom Co., Ltd., peb tau tsim ntau tshaj 12,000 kev cai vuam jig rooj saum txij li xyoo 2018-txhua qhov kev ntxhov siab-relieved, hauv av mus rau ± 0.05 hli flatness, thiab tshawb xyuas nrog kev tswj xyuas lub tshuab ua ntej xa khoom.
Vim li cas Flatness thiab Rigidity Dictate Weld Quality
Lub welding jig rooj sab saum toj bears peb qhov tseem ceeb loads ib txhij: clamping quab yuam los ntawm vises thiab locators, thermal expansion los ntawm cov welds nyob ib sab, thiab mechanical vibration thaum sib tsoo los yog robotic torch motion. Yog hais tias lub hauv paus phaj deflects ntau tshaj 0.1 hli nyob rau hauv 500 kg load - los yog warps tshaj 0.08 mm / m tom qab tshav kub cycling - tag nrho cov fixture poob npe. Tias yog vim li cas peb qhia ASTM A576 txias-kuav los tiag steel (1018) rau cov qauv units thiab AISI 304 stainless rau high-corrosion ib puag ncig: ob qho tib si muab yield zog siab tshaj 320 MPa thiab thermal conductivity tsawg txaus kom txo tau tshav kub tsiv mus rau hauv lub hauv paus qauv.
Peb niaj hnub sim cov qauv siv lub laser tracker hla 12 cov ntsiab lus siv. Ib tus neeg siv khoom ua liaj ua teb North American tau hloov lawv cov cam khwb cia hlau jig puag nrog peb CNC-machined 25-mm-thick steel rooj saum-thiab txiav ib feem-rau-ib feem variation ntawm ± 0.42 hli mus rau ± 0.13 hli nyob rau hauv ntau lawm khiav ntawm 1,200 units. Qhov sib txawv tsis yog hauv cov clamps lossis software. Nws yog nyob rau hauv lub rooj sab saum toj lub peev xwm los tuav datum nto ruaj khov nyob rau hauv lub ntiaj teb no khw-pem teb tej yam kev mob.
Yuav Ua Li Cas Ua Lub Rooj Sab saum toj "Fit for Purpose"
Tsis yog txhua qhov vuam jig lub rooj saum toj ua haujlwm tib yam. Ib lub rooj tsim rau cov neeg hlau MIG vuam ntawm cov qauv steel thav duab xav tau cov yam ntxwv sib txawv dua li ib qho siv rau TIG-welding nyias aluminium brackets hauv aerospace subassemblies. Los ntawm peb cov kev paub txog kev txhawb nqa Tier-1 automotive lwm tus neeg thiab EU-certified siv machinery OEMs, plaub specs cais haumxeeb tsim los ntawm cov neeg tsis txaus siab:
Nto tiav: Ra ≤ 0.8 µm hauv av saum npoo tiv thaiv cov khib nyiab khib nyiab thiab xyuas kom tus pins lub rooj zaum tsis tu ncua Qhov qauv kev ncaj ncees: T-slot los yog drilled-qhov arrays yuav tsum tswj qhov chaw kam rau ua ≤ ± 0.03 hli nyob rau hauv tag nrho ntev-tsim nrog optical CMM, tsis yog calipers xwb Thermal huab hwm coj faib: Uniform thickness ntxiv rau kev xaiv sab hauv ribbing txo cov cua sov hauv zos; peb ntxiv 15% cov khoom siv ntxiv ntawm thaj chaw weld thaum cov neeg siv khoom khiav> 300-amp txheej txheem Mounting interface: Counterbored qhov nrog hardened inserts - tsis tapping threads - tuav dua clamp torque tsis stripping Qee tus yuav sib cav tias cov rooj zaum ntawm lub txee yuav daws tau txhua yam. Tab sis peb tau taug qab 23 qhov xwm txheej uas cov neeg siv tau sim rov ua cov phiaj xwm dav dav rau cov jigs uas twb muaj lawm - tsuas yog nrhiav pom qhov tsis zoo ntawm qhov dowel, qhov tsis sib haum ntawm qhov tob, lossis cov ces kaum tsis txhawb nqa ua rau lub sijhawm hnyav hnyav. Custom-engineered rooj saum tshem tawm cov kev hloov pauv ntawm qhov chaw.
Peb Yuav Ua Li Cas Rau Kev Sib Koom Tes—tsis yog Kev Ua Raws Li Txoj Cai
Peb lub chaw ISO 9001-certified tsis kho vuam jig rooj saum toj kawg nkaus li "tsuas yog machining." Nws pib nrog kev txheeb xyuas cov ntaub ntawv raw: txhua lub kauj yog nqa cov ntawv ntsuas zeb qhia pom lub zog tensile, elongation, thiab hardness. Tom qab blanking thiab kev ntxhov siab-relieving ntawm 620 ° C rau ob teev, txhua phaj undergoes ntxhib milling, ces ob sab sib tsoo ntawm 3-meter nto grinder nrog pob zeb diamond-dressed log. Kev tshuaj xyuas zaum kawg suav nrog:
Flatness xyuas hla 16 thaj chaw siv 1,000 mm granite ncaj thiab qib hluav taws xob Dimensional validation ntawm tag nrho cov mounting qhov thiab T-slots ib ASME Y14.5 GD&T qauv Hardness mapping thoob qhov chaw thiab ntug cheeb tsam kom paub meej tias cov tempering tsis sib xws Ua haujlwm qhuav-khiav nrog cov neeg siv khoom-muab clamps thiab cov chaw nyob-thaum muab ua ntej Cov txheej txheem no ntxiv 18-22 teev rau lub sijhawm ua piv txwv piv rau cov paib plasma-txiav-tab sis txiav rov ua haujlwm los ntawm 74% hauv thawj kab lus tsim. Cov neeg siv khoom uas hla cov kauj ruam no feem ntau rov qab los nrog cov phaj khoov lossis stripped T-slot txiv ntoo hauv rau lub hlis. Peb tsis muag cov khoom. Peb xa qhov tseeb qhov tseeb.
Xaiv tus khub zoo txhais tau tias nug cov lus nug zoo
Yog tias koj lub welding jig lub rooj sab saum toj yuav tsum txhawb kev rov ua dua tshiab hla 50,000+ lub voj voog, nug peb yam no ua ntej muab qhov kev txiav txim:
Koj puas ua qhov kev txheeb xyuas qhov tseeb kawg ntawm qhov calibrated granite nto-tsis yog CNC tom qab ntsuas kev ntsuas? Koj puas tuaj yeem muab cov ntaub ntawv pov thawj thiab cov ntaub ntawv kho cua sov tuaj yeem nkag mus rau batch tooj? Koj pab neeg ua haujlwm puas yuav tshuaj xyuas koj qhov kev teeb tsa kev teeb tsa rau thermal load faib thiab mounting rigidity-dawb? Botou Haijun Hlau Khoom Co., Ltd. teb "yog" rau tag nrho peb. Peb tau txhawb cov neeg siv khoom los ntawm Ohio mus rau Oslo nrog vuam jig rooj saum toj kawg nkaus cov kev daws teeb meem uas xa nrog cov ntaub ntawv soj ntsuam tag nrho, DFM tawm tswv yim hauv 72 teev, thiab cov nqi xa khoom raws sij hawm siab dua 95%. Peb qhov chaw haijunmetals.com hosts downloadable CAD templates, kam rau ua, thiab lub ntiaj teb no cov ntaub ntawv kev tshawb fawb-xws li yuav ua li cas ib tug German automation integrator txo weld rework los ntawm 61% tom qab hloov mus rau peb lub hauv av-thiab-kev ntxhov siab-relieved rooj saum.
Lub vuam jig rooj sab saum toj yeej tsis yog qhov pom pom tshaj plaws hauv koj qhov kev sib tw. Tab sis nws ib txwm yog thawj zaug ua tsis tiav thaum precision swb. Xaiv qhov ruaj khov tshaj qhov nrawm. Xaiv qhov pov thawj dhau qhov kev xav. Xaiv lub rooj saum toj kawg nkaus engineered-tsis yog ua.
