Kuwotcherera jig tebulo pamwamba si mbale ina yachitsulo-ndi maziko obwerezabwereza mukupanga molondola. Tawonapo masitolo amatenga milungu ingapo akuwongolera zosintha kuti apeze kusokonekera kwa weld kumalowa pambuyo pa mizunguliro isanu. Chifukwa chake? Pamwamba patebulo losakhazikika, lopanda dongosolo, kapena losagwirizana. Ku Botou Haijun Metal Products Co., Ltd., tapanga nsonga zopitilira 12,000 zowotcherera zowotcherera kuyambira chaka cha 2018-iliyonse idachepetsa kupsinjika, mpaka ku ± 0.05 mm kusalala, ndikutsimikiziridwa ndi makina oyezera olumikizana musanatumize.
Chifukwa chiyani Flatness ndi Kukhazikika Kumalamula Weld Quality
Pamwamba pa tebulo la jig wowotcherera amanyamula katundu wovuta katatu nthawi imodzi: mphamvu yothina kuchokera ku ma vises ndi malo olowera, kukulitsa kwamafuta kuchokera ku ma welds oyandikana nawo, komanso kugwedezeka kwamakina pakupera kapena kuyenda kwa tochi ya robotic. Ngati mbale yoyambira ipatuka kupitilira 0.1 mm pansi pa katundu wa 500 kg - kapena kupitilira 0.08 mm/m pambuyo pakuwotcha - chowongolera chonsecho chimataya kulembetsa. Ndicho chifukwa chake timafotokozera zitsulo zozizira za ASTM A576 (1018) zazitsulo zokhazikika ndi AISI 304 zosapanga dzimbiri zokhala ndi zowonongeka kwambiri: zonsezi zimapereka mphamvu zokolola pamwamba pa 320 MPa ndi matenthedwe matenthedwe otsika kuti achepetse kutentha kusuntha kumalo oyambira.
Timakonda kuyesa ma prototypes pogwiritsa ntchito laser tracker pamfundo 12. Makasitomala m'modzi wa zida zaulimi ku North America adalowa m'malo mwa chitsulo choponyera jig ndikuyika pamwamba patebulo lathu lachitsulo la CNC la makulidwe a 25-mm-ndipo adadula pang'onopang'ono kusiyana ndi ± 0.42 mm mpaka ± 0.13 mm popanga mayunitsi 1,200. Kusiyana sikunali mu zolembera kapena mapulogalamu. Zinali pamwamba pa tebulo kuthekera kosunga malo okhazikika pansi pa malo ogulitsa padziko lonse lapansi.
Zomwe Zimapanga Tebulo Pamwamba "Loyenera Cholinga"
Sikuti nsonga zonse za jig zowotcherera zimagwira ntchito yofanana. Gome lopangidwira kuwotcherera kwa robotic MIG pamafelemu achitsulo amafunikira zinthu zosiyanasiyana kuposa zomwe zimagwiritsidwa ntchito popangira mabulaketi owotchera a aluminium a TIG m'mabokosi apamlengalenga. Kuchokera pazomwe takumana nazo pothandizira ogulitsa magalimoto a Tier-1 ndi makina omanga ovomerezeka a EU ovomerezeka ndi EU, mitundu inayi imalekanitsa magwiridwe antchito ndi omwe adasokonekera:
Kumaliza pamwamba: Ra ≤ 0.8 µm pansi pamtunda imalepheretsa kutsekeka kwa zinyalala ndikuwonetsetsa kuti malo akukhalapo nthawi zonse Kukhulupirika kwa mabowo: T-slot kapena kubowola-bowo arrays ayenera kusunga malo kulolerana ≤ ± 0.03 mm m'litali lonse-kutsimikiziridwa ndi kuwala CMM, osati calipers Thermal mass distribution: makulidwe yunifolomu kuphatikiza nthiti zamkati zomwe mungasankhe zimachepetsa kutentha komweko; timawonjezera 15% zowonjezera pazinthu zowotcherera makasitomala akamathamanga>njira za 300-amp Mawonekedwe okwera: Mabowo opingasa okhala ndi zoyika zolimba-osati ulusi wokhomedwa-amanyamula torque yobwerezabwereza popanda kuvula. Ena angatsutse kuti matebulo amtundu wapashelu amathetsa chilichonse. Koma tatsata zochitika 23 zomwe ogwiritsa ntchito amayesa kubweza mbale zomwe zidalipo kale - kungopeza mabowo osokonekera, kuya kosagwirizana, kapena ngodya zosagwirizana zomwe zimapangitsa kusinthasintha panthawi yothina kwambiri. Matebulo opangidwa mwamakonda amachotsa zosinthikazo pagwero.
Mmene Timamangira Kusasinthasintha—Osati Kungotsatira
Malo athu omwe ali ndi satifiketi ya ISO 9001 samawona kupanga patebulo la jig ngati "machining chabe." Zimayamba ndi kutsimikizira kwa zinthu zopangira: koyilo iliyonse imakhala ndi malipoti oyesa mphero yowonetsa kulimba, kutalika, ndi kuuma. Pambuyo pobisala ndi kupsinjika maganizo pa 620 ° C kwa maola awiri, mbale iliyonse imayenda movutikira, kenaka kugaya mbali ziwiri pa chopukusira cha mamita atatu ndi mawilo ovala diamondi. Kuyanika komaliza kumaphatikizapo:
Yang'anani kusanja m'madera 16 pogwiritsa ntchito granite yowongoka ya 1,000 mm ndi mulingo wamagetsi Kutsimikizika kwapang'onopang'ono kwa mabowo onse okwera ndi ma T-slots pamiyezo ya ASME Y14.5 GD&T Kulimba kwa mapu kudutsa pamwamba ndi m'mphepete kutsimikizira kutentha kofanana Kugwira ntchito kowuma ndi zikhomo zoperekedwa ndi makasitomala ndi malo - pamene zaperekedwa pasadakhale Izi zimawonjezera maola 18-22 kuti atsogolere nthawi motsutsana ndi mbale zodula za plasma-koma zimadula kukonzanso ndi 74% muzomanga zoyamba. Makasitomala omwe alumpha izi nthawi zambiri amabwerera ndi mbale zopindika kapena mtedza wa T-slot wovula mkati mwa miyezi isanu ndi umodzi. Sitigulitsa magawo. Timapereka chitsimikizo cha dimensional.
Kusankha Bwenzi Loyenera Kumatanthauza Kufunsa Mafunso Oyenera
Ngati nsonga yanu yotsatira yowotcherera ya jig iyenera kuthandizira kupangidwa kobwerezabwereza kuzungulira 50,000+, funsani zinthu zitatu izi musanayitanitsa:
Kodi mumatsimikizira kutsetsereka komaliza pamtunda wa granite wokhazikika-osati muyeso wa CNC womaliza? Kodi mutha kupereka ziphaso zotsimikizira ndi zoyatsira kutentha zotsatiridwa ndi nambala ya batch? Kodi gulu lanu la uinjiniya liwonanso momwe mungakhazikitsire momwe mungagawire katundu wotenthetsera komanso kukhazikika - kwaulere? Botou Haijun Metal Products Co., Ltd. amayankha kuti “inde” kwa onse atatu. Tathandizira makasitomala ochokera ku Ohio kupita ku Oslo ndi njira zowotcherera zomwe zimatumiza ndi malipoti oyendera, mayankho a DFM mkati mwa maola 72, komanso mitengo yotumizira nthawi yopitilira 95%. Tsamba lathu haijunmetals.com imakhala ndi ma tempuleti a CAD otsitsidwa, malangizo olekerera, ndi kafukufuku wapadziko lonse lapansi-kuphatikiza momwe makina opangira makina aku Germany adachepetsera weld rework ndi 61% titasinthiratu pamiyendo yathu yotsitsimula pansi ndi kupsinjika.
Pamwamba pa tebulo la jig wowotcherera si chinthu chowonekera kwambiri pagulu lanu. Koma nthawi zonse zimakhala zoyamba kulephera pamene kulondola kumatsika. Sankhani kukhazikika pa liwiro. Sankhani chitsimikiziro m'malo mongoganizira. Sankhani tebulo pamwamba lopangidwa - osati lopangidwa.
