I-Welding jig table top ayikho enye ipleyiti yensimbi-yisiseko sokuphindaphinda kwimveliso echanekileyo. Siye sabona iivenkile zichitha iiveki zilungelelanisa ukulungiswa kuphela ukuze zifumane ukuphazamiseka kwe-weld kungena emva kwemijikelo emihlanu. Oyena nobangela? Umphezulu wetafile ongazinzanga, ongacwangciswanga, okanye ongahambelaniyo ngokomlinganiselo. E-Botou Haijun Metal Products Co., Ltd., senze ngaphezulu kwe-12,000 yeetafile ze-welding ye-jig ye-welding yesiko ukususela ngo-2018-nganye iyancipha uxinzelelo, umhlaba ukuya kwi-± 0.05 mm flatness, kwaye yaqinisekiswa ngomatshini wokulinganisa olungelelanisayo ngaphambi kokuthunyelwa.
Kutheni i-Flatness kunye ne-Rigidity iyalela uMgangatho we-Weld
I-welding jig table top ithwala imithwalo emithathu ebalulekileyo ngaxeshanye: i-clamping force esuka kwi-vises kunye ne-locators, ukwanda kwe-thermal ukusuka kwii-welds ezikufutshane, kunye nokungcangcazela komatshini ngexesha lokugaya okanye i-robotic torch motion. Ukuba i-plate yesiseko iphosa ngaphezu kwe-0.1 mm phantsi kwe-500 kg yomthwalo-okanye i-warps ngaphaya kwe-0.08 mm / m emva kokuhamba ngebhayisikili yokushisa-into yonke ilahlekelwa ukubhaliswa. Yingakho sicacisa i-ASTM A576 insimbi epholileyo ebandayo (i-1018) yeeyunithi eziqhelekileyo kunye ne-AISI 304 i-stainless yeendawo eziphakamileyo zokubola: zombini zinika amandla okuvelisa ngaphezu kwe-320 MPa kunye ne-thermal conductivity ephantsi ngokwaneleyo ukunciphisa ukufuduka kobushushu kwisakhiwo sesiseko.
Sihlala sivavanya iiprototypes sisebenzisa i-laser tracker kwiindawo ezili-12 zokubhekisela. Omnye umxhasi wezixhobo zezolimo zaseMntla Melika watshintsha isiseko sabo se-jig-iron kunye ne-CNC-machined 25-mm-thick steel top-kunye ne-part-to-part variables ukusuka kwi-± 0.42 mm ukuya kwi-± 0.13 mm kwimveliso yeeyunithi ze-1,200. Umahluko wawungekho kwiiclamps okanye isoftware. Kwakusetafileni yokukwazi ukubamba umphezulu wedatum uzinzile phantsi kweemeko zokwenyani zomgangatho wevenkile.
Yintoni eyenza iTheyibhile ibe Phezulu "ilungele iNjongo"
Ayizizo zonke i-welding jig table top ezisebenza umsebenzi ofanayo. Itheyibhile eyakhelwe ukuwelda i-MIG yerobhothi kwiifreyimu zentsimbi yesakhiwo idinga iimpawu ezahlukileyo kunenye isetyenziselwa i-TIG-welding izibiyeli ezibhityileyo ze-aluminiyam kwii-aerospace subassemblies. Ngokusuka kumava ethu axhasa ababoneleli ngeenqwelo-mafutha zeTier-1 kunye nee-OEM zoomatshini bokwakha abaqinisekisiweyo be-EU, iinkcazo ezine zahlula uyilo olusebenzayo kwezo zichaphazelekileyo:
Ukugqitywa komphezulu: I-Ra ≤ 0.8 µm umphezulu womhlaba unqanda ukubanjiswa kobutyobo kwaye uqinisekisa isikhonkwane sendawo yesitulo rhoqo Ingqibelelo yepateni yomngxuma: I-T-slot okanye i-drilled-hole arrays kufuneka igcine unyamezelo lwendawo ≤ ± 0.03 mm ubude obupheleleyo-iqinisekisiwe nge-CMM ebonakalayo, kungekhona nje i-calipers Ukuhanjiswa kobunzima bobushushu: Ubukhulu obufanayo kunye nokuzikhethela ukubamba kwangaphakathi kunciphisa ukufudumeza kwendawo; songeza i-15% yezinto ezongezelelweyo kwiindawo ze-weld xa abathengi beqhuba> iinkqubo ze-300-amp NONE Imingxuma ebambeneyo enezifakelo eziqinisiweyo-engacofwanga-yibamba i-torque ephindaphindwayo ngaphandle kokuhluba Abanye banokuxoxa ukuba iitafile zemodyuli ezingaphandle kweshelufu zisombulula yonke into. Kodwa silandele iimeko zentsimi ezingama-23 apho abasebenzisi bazame ukubuyisela iipleyiti zegeneric kwiijigi ezikhoyo-kuphela ukufumanisa imingxuma yedowel engalungelelanisiweyo, ubunzulu obungahambelaniyo be-slot, okanye iikona ezingaxhaswanga ezibangela ukugoba ngexesha lokubanjwa okukhulu. Imiphezulu yeetafile ezenziwe ngokwezifiso zisusa ezo ziguquguqukayo kumthombo.
Indlela Esenza Ngayo Ukungaguquguquki—Hayi Ukuthobela Kuphela
Indawo yethu eqinisekisiweyo ye-ISO 9001 ayiphathi imveliso ephezulu yetafile yejig ye-welding njengo “machining nje.” Iqala ngoqinisekiso lwemathiriyeli ekrwada: yonke ikhoyili ineengxelo zovavanyo lokusila ezibonisa ukomelela, ukomelela, kunye nokuqina. Emva kokugquma kunye nokunciphisa uxinzelelo kwi-620 ° C kwiiyure ezimbini, ipleyiti nganye idlula i-rough milling, emva koko i-double-side grinder kwi-3-meter surface grinder kunye namavili agqoke idayimane. Uhlolo lokugqibela lubandakanya:
Ukujongwa komcaba kwindawo ezili-16 kusetyenziswa i-1,000 mm yegranite eqondileyo kunye nenqanaba lombane Ukuqinisekiswa komgangatho wayo yonke imingxunya ekhwelayo kunye ne-T-slots ngokwemigangatho ye-ASME Y14.5 GD&T Ubunzima bemephu kuwo wonke umhlaba kunye neendawo zomphetho ukuqinisekisa ubushushu obufanayo I-functional dry-run kunye neeclamps ezibonelelwe ngabathengi kunye neendawo-xa zinikezelwe kwangaphambili Le nkqubo yongeza iiyure ze-18-22 ukukhokela ixesha elichasene neeplati ezisisiseko zokusika i-plasma-kodwa iyancipha i-rework nge-74% kwi-article yokuqala yokwakha. Abathengi abatsibayo eli nyathelo badla ngokubuya neepleyiti ezigobileyo okanye amandongomane e-T-slot akhutshiweyo kwiinyanga ezintandathu. Asithengisi iinxalenye. Sinikezela ngengqiniseko ebanzi.
Ukukhetha iqabane elilungileyo kuthetha ukubuza imibuzo echanekileyo
Ukuba itafile yakho elandelayo ye-jig yokuwelda kufuneka ixhase ukwenziwa okuphindaphindwayo kwimijikelo engama-50,000+, buza ezi zinto zintathu ngaphambi kokuba ufake iodolo:
Ngaba uyalwenza ungqinisiso lokugqibela lokungqinwa kumphezulu wegranite olungelelanisiweyo—kungekhona nje umlinganiselo we-CNC wasemva kwenkqubo? Ngaba ungabonelela ngesiqinisekiso semathiriyeli kunye neerekhodi zonyango olushushu olulandelekayo kwinombolo yebhetshi? Ngaba iqela lakho lobunjineli liya kuphonononga uyilo lwakho lokulungisa ukuhanjiswa komthwalo oshushu kunye nokunyuka kokuqina-simahla? I-Botou Haijun Metal Products Co., Ltd. iphendula ngokuthi “ewe” kuzo zontathu. Siye saxhasa abathengi abavela e-Ohio ukuya e-Oslo nge-welding jig table top solutions ezithumela ngeengxelo zokuhlola ezipheleleyo, impendulo ye-DFM kwiiyure ze-72, kunye namazinga okuhambisa ngexesha elingaphezu kwe-95%. Indawo yethu haijunmetals.com ibamba iitemplates ze-CAD ezikhutshelwayo, izikhokelo zokunyamezela, kunye nezifundo ze-real-world-kubandakanywa nendlela i-automation integrator yaseJamani eyanciphisa ngayo i-weld rework nge-61% emva kokutshintshela kwiindawo zethu zetafile eziphantsi kunye noxinzelelo.
I-welding jig table top ayisoze ibe yeyona nto ibonakalayo kwindawo yakho. Kodwa ihlala iqala ukusilela xa ukuchaneka kutyibilika. Khetha uzinzo kwisantya. Khetha isiqinisekiso ngaphezu kwentelekelelo. Khetha itafile ephezulu eyenziwe ngobunjineli-hayi nje eyenziwe.
