Welding jig tafura yepamusoro haisi imwe simbi ndiro-ndiyo hwaro hwekudzokororwa mukugadzira kwakaringana. Takaona zvitoro zvichipedza mavhiki achigadzirisa zvigadziriso chete kuti zviwane weld distortion ichipinda mukati memashure mashanu. Chikonzero chikuru? Iyo isina kugadzikana, isiri-yakarongeka, kana chiyero chisingaenderane patafura yepamusoro. KuBotou Haijun Metal Products Co., Ltd., takagadzira anopfuura zviuru gumi nezviviri zvetsika welding jig tafura pamusoro kubva 2018-imwe neimwe yakadzoreredzwa-kunetseka, pasi kusvika ± 0.05 mm kufuratirwa, uye yakasimbiswa nemuchina wekuyeresa usati watumirwa.
Sei Kufuratira uye Kusimba Kunoraira Weld Hunhu
Iyo welding jig tafura yepamusoro inotakura mitoro mitatu yakakosha panguva imwe chete: kusungirira simba kubva kune mavhisi uye nzvimbo, kuwedzera kwemafuta kubva padhuze welds, uye mechaniki vibration panguva yekukuya kana robotic torch kufamba. Kana base plate ikatsauka kupfuura 0.1 mm pasi pe500 kg mutoro-kana warps kupfuura 0.08 mm/m mushure mekupisa bhasikoro-chigadziriso chese chinorasikirwa nekunyoresa. Ndosaka tichitsanangura ASTM A576 inotonhora-yakakungurutswa simbi (1018) yemayuniti akajairwa uye AISI 304 isina tsvina kune yakakwira-corrosion nharaunda: ese ari maviri anopa goho simba pamusoro pe320 MPa uye yekupisa conductivity yakaderera zvakakwana kuderedza kupisa kutama kupinda mugadziko chimiro.
Isu tinogara tichiyedza prototypes tichishandisa laser tracker pane gumi nemaviri mareferenzi mapoinzi. Mumwe mutengi wemidziyo yekurima yekuNorth America akatsiva chigadziko chavo chesimbi jig neCNC-yakagadzirwa 25-mm-yakakora tafura yetafura yepamusoro-uye akacheka chikamu-kune-chikamu musiyano kubva ± 0.42 mm kusvika ± 0.13 mm mumitambo yekugadzira yezvikamu zana nemazana maviri. Musiyano waive usiri mumachira kana software. Yakanga iri mutafura yepamusoro kugona kubata datum nzvimbo dzakagadzikana pasi peiyo chaiyo-yenyika shopu-pasi mamiriro.
Chii Chinogadzira Tafura Pamusoro "Yakakodzera Chinangwa"
Haasi ese welding jig table tops anoshanda basa rimwechete. Tafura yakavakirwa robhoti yeMIG welding pamafuremu esimbi yezvimiro inoda zvinhu zvakasiyana pane imwe inoshandiswa kuTIG-welding mabhuraketi matete aruminiyamu mumabhureki emuchadenga. Kubva pane zvakaitika kwatiri tichitsigira Tier-1 vatengesi vemotokari uye EU-yakasimbiswa yekuvaka muchina OEMs, mana specs akapatsanura anoshanda madhizaini kubva kune akakanganisika:
Surface finish: Ra ≤ 0.8 µm pasi pevhu inodzivirira kuteya marara uye inova nechokwadi chekuti locator inopinza chigaro nguva dzose. Hole pattern kutendeseka: T-slot kana dhiri-gomba arrays anofanirwa kuchengetedza kushivirira kwenzvimbo ≤ ± 0.03 mm kureba kwakazara-yakasimbiswa neCMM yemeso, kwete macalipers chete. Thermal mass distribution: Uniform ukobvu pamwe nesarudzo yemukati ribbing inoderedza kupisa kwenzvimbo; isu tinowedzera 15% yekuwedzera zvinhu munzvimbo dzeweld kana vatengi vachimhanya> 300-amp maitiro Mounting interface: Maburi akavharwa ane zvinoiswa zvakaomarara-kwete tambo dzakatepwa-anobata akadzokororwa clamp torque pasina kubviswa Vamwe vanogona kupokana kuti off-the-sherufu modular matafura anogadzirisa zvese. Asi isu takaronda zviitiko makumi maviri nenhatu zvemumunda apo vashandisi vakaedza kudzoreredza mahwendefa egeneric pamajig aripo-kungowana maburi edowel asina kurongeka, kudzika kweslot kusingaenderane, kana makona asina kutsigirwa achikonzera kuchinjika panguva inorema clamping. Tsika-engineered tafura matops anobvisa izvo zvinosiyana pane sosi.
Magadzirirwo Atinoita Kuti Tiwirirane—Kwete Kungoteerera
Yedu ISO 9001-yakasimbiswa nzvimbo haibate welding jig tafura yepamusoro kugadzira se "machining chete." Iyo inotanga neyakagadziridzwa zvinhu: coil yega yega inotakura mill test mishumo inoratidza kusimba kwesimba, kurebesa, uye kuoma. Mushure mekuvhara uye kuderedza kushungurudzika pa 620 ° C kwemaawa maviri, ndiro imwe neimwe inobata rough, uye kaviri-side ichikuya pa 3-metres surface grinder ine mavhiri akapfeka diamondi. Kuongorora kwekupedzisira kunosanganisira:
Kudzikama kutarisa munzvimbo gumi nematanhatu uchishandisa 1,000 mm granite yakatwasuka uye yemagetsi level. Dimensional kusimbiswa kwemakomba ese ekukwira uye T-slots paASME Y14.5 GD&T zviyero Kuoma kwemepu kumativi ekumusoro uye kumucheto kuratidza kudziya kwakafanana Inoshanda yakaoma-inomhanya ine mutengi-inopihwa zvibhakera uye locators-kana yakapihwa pachine nguva Iyi nzira inowedzera maawa 18-22 kuti atungamirire nguva inopesana nemahwendefa e-plasma-akachekwa-asi anocheka rework ne74% mukutanga-chinyorwa chinovaka. Vatengi vanodarika danho iri vanowanzodzoka nendiro dzakabhenda kana kubvisa T-slot nzungu mukati memwedzi mitanhatu. Hatitengesi zvikamu. Isu tinoburitsa dimensional chokwadi.
Kusarudza Waunoshanda Naye Kunoreva Kubvunza Mibvunzo Yakakodzera
Kana yako inotevera welding jig tafura yepamusoro ichifanira kutsigira inodzokororwa kugadzirwa mukati me50,000+ mitsetse, bvunza izvi zvinhu zvitatu usati waisa odha:
Iwe unoita yekupedzisira flatness verification pane yakagadziriswa granite pamusoro-kwete chete CNC post-process kuyerwa? Unogona here kupa zvitupa zvechitupa uye kupisa-yekurapa marekodhi anoteedzerwa kune batch nhamba? Ko timu yako yeinjiniya ichaongorora yako yekumisikidza dhizaini yekugovera yekupisa uye kukwirisa kusimba-yemahara? Botou Haijun Metal Products Co., Ltd. inopindura kuti “hongu” kuvatatu vose. Isu takatsigira vatengi kubva kuOhio kuenda kuOslo newelding jig tafura yepamusoro mhinduro inotakura ine yakazara mishumo yekuongorora, mhinduro yeDFM mukati meawa makumi manomwe nemaviri, uye panguva-yekutumira mitengo pamusoro pe95%. Nzvimbo yedu haijunmetals.com inodhawunirodha matemplate eCAD, nhungamiro yekushivirira, uye chaiyo-yepasirese nyaya zvidzidzo-kusanganisira nzira iyo German automation integrator yakaderedza weld rework ne 61% mushure mekuchinja kune yedu pasi-uye-kunetseka-kudzoreredzwa kwetafura pamusoro.
Iyo welding jig tafura yepamusoro haisi iyo inonyanya kuoneka chikamu mune yako gadziriso. Asi inogara iri yekutanga kukundikana kana iko kutsvedza kunotsvedza. Sarudza kugadzikana pane kumhanya. Sarudza verification pane fungidziro. Sarudza tafura yepamusoro yakagadzirwa-kwete chete yakagadzirwa.
