Buri gusudira TIG azi ukuri: precision itangira mbere yuko arc ikubita. Milimetero imwe yimikorere yibice munsi yubushyuhe igoreka geometrie, igabanya ubunyangamugayo, kandi ikica inshuro nyinshi, cyane cyane mubitera ibyuma bitagira umuyonga cyangwa inteko ya aluminiyumu ikoreshwa mumazi yubuhinzi cyangwa amashanyarazi yimodoka. Twabibonye imbonankubone: umukiriya wo muri Wisconsin yakuyeho ibice 47 nyuma yo kugoreka gusudira yahinduye umwobo urenga ± 0.15 kwihanganira mm. Intandaro? Ntabwo wuzuza insinga cyangwa amperage drift - byari ibintu bidahungabana.
Kuberiki "Byiza Birahagije" Ibikoresho Byananiranye Mubyukuri TIG
TIG gusudira bisaba gukomera cyane muri rusange-intego ya jigs yirengagije. Bitandukanye na MIG cyangwa gusudira ahantu, TIG ikoresha ubushyuhe bwibanze, ubushyuhe bwaho mugihe kirekire. Kwiyongera k'ubushyuhe ntabwo ari theoretical-irashobora gupimwa mumasegonda 3 kuri 1.2-mm 304 idafite umwanda. Imvange ifite 0,05 mm ikinira kuri clamping interface igwira muri 0.3 mm igice cyo guhinduranya no gusudira. Twagerageje uburyo butatu butagaragara "rusange" TIG ibice bitandukanye kubishushanyo byacu bwite dukoresheje kalibateri ya laser de displacement sensor. Byose byatsinzwe ISO 10893-12 ibipimo byumuriro mbere yumwanya wa gatatu. Ikibazo ntabwo ikiguzi-ni physics ikoreshwa nabi.
Uburyo nyabwo bwo kunanirwa kwisi burimo:
Clamp-iterwa na micro-deformasiyo: Over-torqued spring-loaded jaws dent soft aluminum edges, creating false datum surfaces Ubushyuhe bwumuriro mubisahani fatizo: Ibyuma byoroheje byiyongera byihuse kurenza 6061-T6, kumena guhuza hagati-weld Kunyeganyega: Ibikoresho bito cyane byumvikana kuri 120-180 Hz - inshuro imwe na TIG itangira impiswi-itera arc wander Niki Mubyukuri Bikora: Bane Ntibishobora kuganirwaho kubisobanuro bya TIG
Dushingiye kumyaka 12 yo gushyigikira OEMs yubuhinzi bwa Tier-1 hamwe nabakora ibikoresho byubuvuzi, twubatsemo ibintu hafi bine bisabwa - ntabwo ari ibiranga, ariko imipaka:
Coefficient yubushyuhe ihuye nibikoresho: Isahani yibanze ikoresha 430 idafite ingese mugihe ufashe ibice bitagira umwanda; 6061-T6 shingiro rya aluminiyumu yo guterana kwa aluminium. Nta byuma byoroheje byangiritse. Zeru-gukina kinematike. Kugenzura inzira yo gukwirakwiza ubushyuhe. Modular clamping force Calibration: Indwara ya pneumatike itanga inshuro 1.200-22.800 N zipimwa - zapimwe kuri buri cyiciro hifashishijwe ingirabuzimafatizo zashizwemo, ntabwo zagereranijwe uhereye ku gipimo cy'umuvuduko w'ikirere. Ntabwo tugurisha "TIG welding fixture" nkicyiciro rusange. Twebwe injeniyeri Porogaramu-yihariye sisitemu-nkurugero, imyanya 14 yumuzingi kugirango inteko ziva mu kirere zigumane ± 0.08 mm yibanda kuri passe 22 zogoswe, cyangwa jig-ifashwa na vacuum ifashwa na bisi ya 0.8 mm ya bisi ya batiri aho clamp ya magneti yagoreka inzira zubu.
Kurenga Ibice: Uburyo Kwishyira hamwe bisobanura Gusubiramo kwukuri
Ibikoresho byuzuye birananirana niba bitandukanijwe no kugenzura inzira. Twashizemo igihe-nyacyo cyo gutanga ibitekerezo: guhuza thermocouples ikurikirana ubushyuhe bwa plaque; ibipimo byerekana kugenzura imbaraga zangirika mugihe cyizunguruka kirekire; na sensor optique yemeza igice gihari mbere yo gutangira arc. Aya makuru yinjira mu iduka ryacu rya sisitemu ya MES-bityo rero mugihe icyiciro cyerekana 0,02 mm igereranije cyo gutandukana kugice cya 50, abajenjeri babikurikirana kubushuhe bwibidukikije bigira ingaruka kumyuka ya aluminium-ntabwo ari ikosa ryabakozi.
Bamwe bashobora kuvuga ko guhuza ibicuruzwa bitinda cyane kubikorwa bito. Ariko abakiriya bacu bavuga ko 63% byihuse byemewe-ingingo ya mbere mugihe ibice birimo DFM yemewe na moteri ya Windows. Kubera iki? Kuberako ibice bihinduka prototype yambere yumubiri-kwerekana ibibazo byo kwivanga moderi za CAD zabuze. Umudage umwe utanga amamodoka yagabanije kwemeza-gusudira kwemeza kuva kuminsi 11 kugeza kumasaha 36 ukoresheje serivise yacu ya prototyping.
Guhitamo Mugenzi wawe: Reba Kera Cataloge
Niba uwaguhaye isoko atanga gusa imigabane "TIG welding fixture" idafite raporo yisesengura ryumuriro cyangwa ibyemezo bifatika, uragura ibyago-ntibisubirwamo. Baza:
CTE (Coefficient of Thermal Expansion) ihuza ibyangombwa hagati yimikorere na substrate yawe Calibration ibyemezo bya sensor zose zashyizwemo (ntabwo ari CMM gusa ikoreshwa mubugenzuzi bwa nyuma) Icyemezo cyibikorwa-bigenzurwa-nkibikoresho bya torque byerekana ibimenyetso kuri buri clamp point kuri buri gice cyoherejwe Botou Haijun Metal Products Co., Ltd yubaka sisitemu kuko dukora ibice bafashe. Ikigo cyacu cyujuje ISO mu mujyi wa Botou gikora kuringaniza kashe, kugoreka, no gusudira - bityo abashinzwe ibikoresho bicara iruhande rwabasudira buri munsi. Babona spatter yubatswe kuri pin ya locator. Bumva ihindagurika ryimurwa binyuze mukazi. Ubunararibonye bwabayeho bushushanya buri tig welding fixture dutanga.
Gusubiramo ntabwo bigerwaho hamwe no kwihanganirana byonyine. Yubatswe mugihe imyitwarire yubushyuhe, siyanse yibintu, hamwe numurimo wabantu uhuza-utangirira kubigifata igice. Kubisobanuro byuzuye bya TIG byujuje ibyiciro byo mu kirere GD&T guhamagarwa cyangwa ibinyabiziga bya PPAP bisabwa, ibikoresho ntabwo ari ibikoresho. Ninzira yambere yo gusudira.
