Welding tafura jigs haisi zvishongedzo-ivo vanomanikidza vanowedzera. Muchitoro chedu, takaona zvikwata zvichicheka weld cycle nguva ne40% nekungochinjanisa mageneric clamps nechinangwa-chakavakwa. welding table jigs. Mumwe mutengi wemidziyo yekurima akadzikisa basa rekare kubva pa12% kuenda pasi pe2% mushure mekuchinja kubva pamanyorero kuenda kune inodzokororwa jig-based fixturing. Iko hakusi kuwedzera kwekuvandudza. Iro dimensional control yakagadzirwa nemuviri.
Nei "Zvakanaka Zvakakwana" Kugadzirisa Kunotadza Mumutoro Wechokwadi
Vazhinji vanogadzira vanotanga nemakona irons, C-clamps, uye magineti mabhesi. Ivo vanoshanda-kusvikira kupisa kukanganiswa kwatanga, kudzamara chikamu chetatu chemakumi mashanu-chidimbu chinomhanya chachinja 0.3 mm, kusvika bracket yatadza kuyedza kuneta nekuti weld kupinda kwakasiyana pabatch. Isu takazviyera: zvikamu zvisina kuchengetedzwa zvinotsaukira kusvika 0.8 mm panguva yekubatira welding chete. Iko kufamba kudiki kunopararira kuita maflange asina kurongeka, midzi isingaenderane magapu, uye kushushikana kwakanyanya hakuna post-weld kugaya inogona kugadzirisa.
Kugadzirisa kwechokwadi kunoita zvinhu zvitatu panguva imwe chete: nzvimbo, tsigiro, uye kudzora. Kutsvaga mapini kwakarova datums-kwete mipendero yakaenzana. Mapedhi ekutsigira anoenderana nechikamu che contour-kwete mahwendefa esimbi akati sandara. Kuzvidzora kunopesana nemafuta ekuwedzera mavector-kwete chete simba rinokwevera zvinhu pasi. Ndosaka welding table jigs yakavakirwa pane modular T-slot matafura anopfuura ad-hoc setups nguva dzese: anoshandura kusiyanisa kuita kudzokorora.
Zvina Zvisina Kukurukurirana muJig Dhizaini (Yakatsigirwa ne7 Makore eMunda Data)
Isu tinosimbisa yega yega jig inopesana neaya maitiro mana-tisati tacheka ndiro yekutanga:
Thermal Compensation: Base plates anoshandisa 12-mm-gobvu simbi inotonhora-kwete 6-mm-nokuti zvinhu zvakatetepa zvinokurumidza kukurumidza pasi pekupisa kwearc. Isu tinowedzera nzvimbo dzekuyamura pasi penzvimbo dzinopisa zvakanyanya kuitira kuti kuwedzera kuitike kure nekutsvaga nzvimbo. Rodha Nzira Kutendeseka: Yese yekumanikidza yekumanikidza nzira yakananga mune yetafura chimiro chechimiro-kwete kuburikidza nemadhizaini akaturikidzana. Imwe 12-kN pneumatic clamp inorasikirwa ne35% simba rinoshanda kana rakaiswa pane maviri 10-mm spacers. Datum Consistency: Ese maprimary locators anoreva zvakafanana pamusoro pendege. Kusanganisa gomba-kwakavakirwa uye kumucheto-kwakavakirwa nzvimbo pane chimwe chikamu kunokonzera kukanganisa kukanganisa. Isu tinomanikidza "imwe master datum per axis" mune yega yega DFM wongororo. Tooling Accessibility: Makomba eWeld akakurisa kuti akwane pfuti dzeMIG-kwete chete "yakakura zvakakwana." Isu tinoedza nemakona emwenje chaiwo: 30 °, 45 °, uye 60 ° inoswedera. Kana iyo muromo ikarova jig pa45 °, gomba rinowedzera kana kuderedzwa. Aya haasi maonero edzidziso. Iwo mamodhi ekutadza isu takapinda mukati me1,200+ yekugadzira inomhanya-kubva kustainless manifolds epositi kusvika kune aruminiyamu marobhoti ekupedzisira-zvinoita.
Kana Off-the-Shelf Jigs Inodonha Pfupi (Uye Zvekuita Panzvimbo)
Vamwe vangapokana: "Wadii kutenga akajairwa welding table jigs?" Nekuti zvikamu chaizvo hazviwanzo kuenderana nekatalogi profiles. Mutengi akambodaira shanu dzakafanana "universal engine mount jigs" -kuzongoona imba yavo yakakandwa-aluminium yaive nemakona ekudhirowa anosiyana ± 0.5 ° pamabatch. Iyo jig yakabata Chikamu # 1 zvakakwana. Zvikamu #2–#5 zvinoda shimming, kudzokorodzazve, uye kwekupedzisira-kukodzera ruoko.
Ndiko uko kusanganisa kwakatwasuka kunokosha. KuBotou Haijun Metal Products Co., Ltd., tinogadzira, chidhindo, kubhenda, uye weld jigs-mumba-hapana vatengesi vezvekushandisa vekunze, hapana handoffs. Kana mutengesi weTier-1 mota yaida jigs yeEV bhatiri tireyi itsva, takaendesa prototypes inoshanda mumazuva gumi nerimwe: CAD modhi → laser-cut base plate → CNC-bent locator maoko → welded assembly → CMM kusimbiswa. Kwete kumirira machina anokandwa. Hapana kushivirira stack-up kubva kune vakawanda vatengesi.
Vatengi vedu havabhadhare "jigs." Vanobhadhara kutanga-chikamu-kurudyi kuwirirana-uye izvo zvinongoitika chete kana kugadzirisa kwakagadzirwa sechikamu chechikamu chekugadzira system, isina kuvharirwa shure.
Kuvaka Kuvimba, Dimension imwe panguva
Welding tafura jigs inofumura kushaya simba mukuita kwako-nekukurumidza. Kana zvikamu zvako zvikasawana nguva dzose, jig inoiratidza. Kana zvinhu zvako springback zvisina kuenzanisirwa, jig inoratidza gaka. Kubuda pachena ikoko hakuna kugadzikana—asi kunodiwa.
KuBotou Haijun Metal Products Co., Ltd., tinobata mapurojekiti ejig sekusimudzira kwakabatana: ongororo yakagovaniswa yeGD&T, mishumo yekuongorora yakadhindwa yepini yega yega yenzvimbo, kuyedzwa kwemunyu pazinc-nickel yakavharwa inosunga nzvimbo. Isu hatitumire "akapedza" jigs - isu tinotumira zvakanyorwa kudzokorora. Yese inotumirwa inosanganisira CMM data inoratidza max kutsauka pazvikamu makumi maviri zvakatevedzana. Kwete mavhareji. Kwete kuverenga kwakanaka. Zvakaipisisa, kuyerwa.
Iyo yakasimba kwazvo weld haisi iyo ine simbi inozadza zvakanyanya. Ndiyo inoiswa chaipo paida dhizaini-nguva dzese. welding table jigs ita kuti chinangwa ichocho chiite. Uye kana gadziriso yako ichiita senge chiridzwa chaicho - kwete chinobatirira nzvimbo - unomira kurwisa kukanganisa, zvimedu, uye marongero anotsvedza. Iwe unotanga kutumira chivimbo.
