Ibisobanuro urupapuro rwo guhimba ibyuma ntabwo ari ubuso bwakazi gusa-ni ishingiro ryo gusubiramo, kugenzura ibipimo, hamwe nicyizere cyabakoresha. Twabonye amaduka menshi atakaza kwihanganira flanges yunamye kuko ameza yabo yabuze gukomera. Abandi bakuraho 12% ya prototypes ya mbere kubera kugenda igice kidafite umutekano mugihe cyo gushiraho laser. Itandukaniro hagati yimpapuro zemewe kandi zidasanzwe zisohoka akenshi zigaruka kumurongo umwe wirengagijwe: imbonerahamwe ubwayo.
Impamvu Rigidite na Flatness byerekana ukuri-kwisi
Kureshya muri mm 0,05 mm hejuru ya mm 1.500 × 3.000 mm ntabwo ari theoretical-nibyo bituma ibyuma bya mm 2,5 mm bitagira umuyonga bitagira mm 0.18 bitagaragara nyuma ya CNC yunamye. Itsinda ryacu ryapimye gutandukana kumeza 17 yakoreshejwe muri Tier-1 yimodoka. Cumi na gatandatu yerekanye> 0,3 mm sag munsi ya kg 80 yagabanijwe umutwaro hagati. Iyo flex isobanura mu buryo butaziguye impande enye zidahuye, kudoda neza, hamwe no gukora cyane.
Ibisobanuro nyabyo bitangirana nibikoresho fatizo nubwubatsi. Shira kumurongo wicyuma hamwe nu rubavu munsi urwanya torsional twist nziza cyane kuruta guteranya ibyuma byo gusudira. Turerekana ibyuma bya Meehanite kumeza yumusaruro wacu - ntabwo ari umuco, ahubwo ni ukubera ko kwimbere kwayo gukurura kunyeganyega biva kuri feri yabanyamakuru hamwe nogosha. Ukwo gushikama kurahambaye mugihe abakoresha bahuza ibice byo gusudira robot cyangwa kugenzura neza.
Ubukomere bwo hejuru nabwo bugira uruhare rucecetse. Imeza yo hejuru yakomanze kuri 50-55 HRC irwanya dent kuva ibikoresho byamanutse cyangwa igitutu. Ubuso bworoshye burahinduka mugihe, bigakora ahantu hahanamye cyane hahanamye ibice bihagije kugirango uhindure umwobo. Ibi ntabwo ari hypothettike-twakurikiranye ibikoresho byo guterana 320+ mugihe cyamezi 18 dusanga drift igenda ihura neza nuburemere bwubutaka buri munsi ya 48 HRC.
Sisitemu ya Clamping Sisitemu itabangamiye Geometrie
Imiyoboro isanzwe ya T-slot irananirwa mugihe ukeneye 0,02 mm isubirwamo muburyo bwinshi. Kubera iki? Kwambara ahantu hakeye, kunyerera, no gukwirakwiza itara. Twimukiye muri modular vacuum chucks hamwe na zone zigabanijwe - buriwese ushobora kugenzurwa. Isahani ya aluminiyumu ya 1,2 mm igumaho munsi ya kPa 65, kandi twafashe ibyuma bya 0.8-mm byubushyuhe butagoramye mugihe cyo kwitegura.
Ariko vacuum yonyine ntabwo ihagije kubice byashushanyije byimbitse hamwe nibintu bigoye. Aho niho sisitemu ya Hybrid irabagirana: vacuum kubanza gufata hasi, hiyongereyeho ingamba za pneumatike zashyizwe hejuru zizamuka gusa aho bikenewe-nta guhinduranya intoki, nta mwobo wabuze. Umukiriya umwe wimashini zubuhinzi yagabanije igihe cyo gushyiraho 63% kandi akuraho ibintu byose bigenda mumurongo wa hydraulic valve.
Icy'ingenzi, imbaraga zifatika zigomba gupimwa-ntizigereranijwe. Imbonerahamwe hamwe ningirabuzimafatizo ziremereye reka abashinzwe kugenzura 2.800 N kuri clamp point mbere yo gutangira. Gukeka birangirira aho. Twandika buri cyiciro cyo gufunga mububiko bwacu bwo gukora; niba imbaraga zigabanutse munsi ya 92% byibanze, sisitemu ibendera kugirango bisubirwemo.
Kwishyira hamwe, Ntabwo Kwigunga: Uburyo Imbonerahamwe ihuye nakazi kawe
Imeza yihariye ni icyuho. Nukuri urupapuro rwo guhimba ibyuma ihuza - ku mubiri no mu mibare. Twashizemo abasomyi ba RFID mukibanza kugirango auto-log igice ID, ukora, na timestamp kumwanya. Ayo makuru atembera muri MES yacu, bikurura gahunda ya NC, urutonde rwiza, ndetse na raporo zerekana ibintu.
Guhindura uburebure bifite akamaro kuruta uko benshi babibona. Abakozi bakora amasaha 8 kumasaha murwego rwo hejuru berekana 22% hejuru yumunaniro ujyanye namakosa (kubushakashatsi bwimbere muri ergo). Kuzamura moteri bifite kuva kuri mm 720 kugeza kuri mm 980 - bihagije kugirango byemererwe na gahunda ya CNC yicaye cyangwa utegura gusudira. Kandi yego, ifunga neza kuri buri mwanya: nta drift mugihe cyo gusudira robot.
Kurangiza isura ntabwo kwisiga. Matte-umukara ceramic coating irerekana zeru kurabagirana munsi ya LED kumurika-kandi igatsinda ISO 10964 Icyiciro cya 3 cyo gupima abrasion. Ntabwo uzongera guhanagura smudges mbere yo gupima optique. Ntabwo uzongera gusubiramo sisitemu yo kureba hagati.
Uburyo bwa Botou Haijun: Icyitonderwa Urashobora Kugenzura
Botou Haijun Metal Products Co., Ltd. yubaka izi mbonerahamwe ntabwo ari ibikoresho, ahubwo nkumutungo wogukora. Buri gice cyoherejwe na raporo yuzuye ya CMM - uburinganire, kubangikanya, gutondekanya, hamwe no gukomera hejuru - byapimwe na plaque granite yemewe kuri ISO 7077. Ntabwo tuvuga "precision high." Turavuga tuti: “Uburinganire ≤ 0,04 mm / m², byagenzuwe.”
Turagerageza kuramba ukundi. Aho kugirango ibipimo byumutwaro bihagaze, tuzenguruka inshuro 50.000 hamwe na vacuum yuzuye hamwe nigitutu - hanyuma twisubireho. Twebwe umunyu-spray twerekanwe kumasaha 96. Dukoresha amagare yubushyuhe kuva kuri 20 ° C kugeza kuri + 70 ° C kuri 200 cycle. Niba ikiriho, yohereza.
Iyi rigor ikorera abakiriya bohereza muri OEM bafite manda ya zeru. Niyo mpanvu imbonerahamwe yacu ishyigikira kwihanganira sub-0.1 mm kwihanganira ibinyabiziga bitwara ibinyabiziga, chassis yibikoresho byubuvuzi, hamwe nububiko bwububiko bwa satelite - byose biva kumurongo umwe.
Ba injeniyeri basuzuma a urupapuro rwo guhimba ibyuma, baza ibibazo bitatu: Ifite uburinganire munsi yumutwaro nyawo? Ese birerekana imbaraga zifatika-ntizifate? Ese amakuru yacyo yinjira muri sisitemu yawe nziza? Niba igisubizo icyo ari cyo cyose ari “oya,” ikiguzi ntabwo aricyo giciro cyameza. Nibisigazwa, gusubiramo, gutinda koherezwa.
Sura https://www.haijunmetals.com kugirango ubone ibisobanuro bya tekiniki, raporo zemeza, hamwe nubuyobozi bwihariye bwiboneza.
