Ukuchaneka Itafile yokwenza i-sheet metal ayisiyonto nje indawo yokusebenza-yisiseko sokuphinda-phinda, ulawulo lomda, kunye nokuzithemba komqhubi. Siye sabona iivenkile ezininzi ziphulukana nonyamezelo kwiiflange ezigobileyo ngenxa yokuba itafile yabo iswele ukuqina. Abanye balahla i-12% yeprototypes yokuqala ngenxa yentshukumo yenxalenye engakhuselekanga ngexesha lokumakishwa kwelaser. Umahluko phakathi kwemveliso yentsimbi eyamkelekileyo nengaqhelekanga ikholisa ukulandelela umva kwinto enye engahoywanga: itafile ngokwayo.
Kutheni uBungqongqo kunye noButhafa buyalela ukuchaneka kokwenyani kwehlabathi
I-Flatness ngaphakathi kwe-± 0.05 mm ngaphesheya kwe-1,500 × 3,000 mm yobuso ayikho ithiyori-yinto egcina i-2.5-mm yesibiyeli sensimbi engenasici ukusuka kwi-0.18 mm ngaphandle kwe-spec emva kokugoba kwe-CNC. Iqela lethu lilinganise ukuphambuka kwiitafile ezili-17 ezisetyenziswa kwiTier-1 subcontractors zemoto. Abalishumi elinesithandathu babonise i-0.3 mm ye-sag ngaphantsi kwe-80 kg yomthwalo osasaziweyo phakathi kwexesha. Loo flex iguqulela ngokuthe ngqo kwii-engile zokugoba ezingahambelaniyo, i-weld seams engafanelekanga, kunye nokusebenza kwakhona okuxabisa kakhulu.
Ukuchaneka okuyinyani kuqala ngezinto ezisisiseko kunye nokwakhiwa. Iifreyimu zentsimbi ezineembambo zangaphantsi zixhathisa ukusonteka kwentsimbi bhetele kuneeasembly zentsimbi ezidityanisiweyo. Sicacisa intsimbi ye-Meehanite yentsimbi yeetafile zethu zemveliso-kungekhona isiko, kodwa ngenxa yokuba ukudambisa kwayo kwangaphakathi kubamba ukungcangcazela kwiibhuleki ezikufutshane kunye neeshears. Olo uzinzo lubalulekile xa abaqhubi belungelelanisa iinxalenye ze-robotic welding okanye ukuhlolwa kwe-optical.
Ubulukhuni bobuso bukwadlala indima ethe cwaka. Umphezulu wetafile owenziwe lukhuni ukuya kwi-50–55 HRC imelana nezibonda kwizixhobo eziwisiweyo okanye uxinzelelo olubambekayo. Imiphezulu ethambileyo iyawohloka ekuhambeni kwexesha, isenza iindawo eziphakamileyo ezifihlakeleyo ezithambekisayo iindawo ezithe tye ngokwaneleyo ukuze zijike iipateni zemingxuma. Oku akuyontelekelelo-silandelele iindibano ezingama-320+ ngaphezulu kweenyanga ezili-18 kwaye safumana ukuqhutywa okucaba okuhambelana ngokuthe ngqo nobulukhuni bomphezulu obungaphantsi kwe-48 HRC.
Iinkqubo zokuQwalasela ezingaphazamisi ijometri
Iintsimbi eziqhelekileyo ze-T-slot ziyasilela xa ufuna ukuphindaphindwa kwe-0.02 mm kuzo zonke iiseti ezininzi. Ngoba? Ukunxiba kwe-slot, i-bolt creep, kunye nokuhanjiswa kwetorque engalinganiyo. Siye safudukela kwiimodyuli ze-vacuum chucks ezinezowuni ezicandiweyo-nganye ilawuleka ngokuzimeleyo. I-1.2-mm ye-aluminiyam ipleyiti yokugquma ihlala ithe tyaba phantsi kwe-65 kPa yokufunxa, kwaye siye sabamba iisinki zobushushu eziyi-0.8-mm-thick ngaphandle kokuphazamiseka ngexesha lokulungiselela i-anodizing.
Kodwa i-vacuum iyodwa ayanelanga kwiindawo ezitsalwe nzulu ezineekhontosi ezintsonkothileyo. Kulapho iinkqubo zomxube zikhanya khona: ivacuum yokubamba ezantsi, kunye nezikhonkwane zepneumatic ezibekwe ngobuchule eziphakama kuphela apho kufuneka khona-akukho kubekwa ngokutsha ngesandla, akukho mingxunya ephosiweyo. Umxhasi omnye koomatshini bezolimo ucuthe ixesha lokumisela ngama-63% kwaye wasusa konke ukukhukuliseka kwivalvu yabo yehydraulic manifold line.
Okubaluleke kakhulu, amandla okubamba kufuneka abe nokulinganiswa-ungaqikelelwa. Iitheyibhile ezineeseli ezidityanisiweyo zomthwalo zivumela abaqhubi baqinisekise i-2,800 N kwindawo yokubambelela phambi kokuba baqale. Ukuqikelela kuphelela apho. Singena kuwo wonke umjikelo wokubamba kwisiseko sedatha yethu yemveliso; ukuba amandla ehla ngaphantsi kwe-92% yesiseko, inkqubo iyifakela iflegi yokulinganisa kwakhona.
Ukudityaniswa, hayi Ukwahlukaniswa: Indlela iTheyibhile engena ngayo kuhambo lwakho lokusebenza
Itafile ezimeleyo ngumqobo. Yinyani Itafile yokwenza i-sheet metal idibanisa-ngokomzimba kunye nedijithali. Sizinzise abafundi be-RFID kwisiseko kwi-ID ye-auto-log inxalenye, umqhubi, kunye nesitampu sexesha ekubekweni. Loo datha ihamba ngokuthe ngqo kwi-MES yethu, ibangela inkqubo ye-NC echanekileyo, uluhlu lokukhangela umgangatho, kunye neengxelo zokulandelwa kwezinto eziphathekayo.
Ukuhlengahlengiswa kobude kubaluleke ngaphezu kokuba uninzi lucinga. Abaqhubi abasebenza iiyure ze-8 kwi-shift kwi-fixed height ibonisa i-22% ephezulu yeempazamo ezinxulumene nokukhathala (ngokwesifundo sethu sangaphakathi se-ergo). Ukunyuswa kweemoto kuphakathi kwe-720 mm ukuya kuma-980 mm-yanele ukuba ikwazi ukwamkela inkqubo ye-CNC ehleliyo okanye i-weld prep. Kwaye ewe, itshixa ngokuqinileyo kuyo yonke indawo: akukho drift ngexesha le-robotic arc welding.
Ukugqitywa komphezulu akuyonto yokuthambisa. I-matte-black yethu yokugquma i-ceramic ibonakalisa zero ilitha phantsi kokukhanya kwemisebenzi ye-LED-kwaye ipasile i-ISO 10964 yoKlasi 3 yovavanyo lwe-abrasion. Akusayi kusula i-smudges phambi komlinganiselo wamehlo. Akukho kuphinda kuhlengahlengiswe iinkqubo zombono phakathi kweshifti.
Indlela kaBotou Haijun: Ukuchaneka onokuthi uyiqinisekise
I-Botou Haijun Metal Products Co., Ltd. yakha ezi tafile kungekhona njengefenitshala, kodwa njengempahla yokuvelisa elinganisiweyo. Iyunithi nganye ngeenqanawa ezinengxelo epheleleyo ye-CMM-i-flatness, i-parallelism, i-perpendicularity, kunye noburhabaxa bomphezulu-ulinganiswa ngokuchasene neepleyiti zegranite eziqinisekisiweyo ze-ISO 7077. Asithi "ukuchaneka okuphezulu." Sithi: “Umcaba ≤ 0.04 mm/m², iqinisekisiwe.”
Sivavanya ukuqina ngokwahlukileyo. Endaweni yokulinganisa umthwalo omileyo, sijikelezisa iiclamps ngamaxesha angama-50,000 kunye ne-vacuum epheleleyo kunye noxinzelelo-emva koko silinganise kwakhona. Sitshiza ityuwa-i-fasteners eveziweyo kwiiyure ezingama-96. Siqhuba i-thermal cycling ukusuka -20 ° C ukuya + 70 ° C kwimijikelo engama-200. Ukuba iyasinda, iyahamba ngenqanawa.
Oku kungqongqo kunceda abathengi abathumela ngenqanawa kwii-OEMs kunye nezigunyaziso ezingenasiphako. Yiyo loo nto iitafile zethu zixhasa ukunyamezeleka okuphindaphindwayo kwe-sub-0.1 mm kwiindawo ezivaliweyo zebhetri yemoto, i-chassis yesixhobo sonyango, kunye nezibiyeli zesathelayithi zolwakhiwo-zonke zisuka kwiqonga elinye.
Iinjineli ezivavanya a Itafile yokwenza i-sheet metal, buza imibuzo emithathu: Ngaba ibamba umtyaba phantsi komthwalo wokwenene? Ngaba ingqina amandla okubamba-ungacingeli? Ngaba idatha yayo idibanisa kwinkqubo yakho yomgangatho? Ukuba nayiphi na impendulo ithi "hayi," iindleko ayisiyothegi yexabiso letafile. Yinkunkuma, ukulungiswa kwakhona, ukuthunyelwa okulibazisekayo.
Ndwendwela https://www.haijunmetals.com ngeenkcukacha zobugcisa, iingxelo zokuqinisekisa, kunye nezikhokelo zoqwalaselo ezikhethekileyo.
