Imbonerahamwe yuburyo butandukanye ihindura uburyo amahugurwa yo gukora neza ategura, kwemeza, no gusubiramo imirimo ikomeye yo guterana no kugenzura. Twabonye amaduka atakaza amasaha 12-18 buri cyumweru kugirango yongere ahindure imiterere ya jig-igihe cyatakaye cyo gufatana, guterana, gusubiramo, no kugenzura ko byasubiwemo. Niyo mpamvu amatsinda atera imbere mubatwara ibinyabiziga Tier-2, abatunganya ibikoresho byubuhinzi, hamwe n’inganda zikoresha inganda ubu zisanzwe kuri Imbonerahamwe sisitemu - ntabwo ari ibikoresho, ahubwo nkibikorwa remezo.
Kuki "Modular" Atari Ijambo Ry'ijambo gusa-Ni Discipline
Imbonerahamwe yukuri modular fixture ntabwo ari base yasuditswe hamwe nu mwobo. Nibinyabuzima byakozwe na injeniyeri: T-slot ya gari ya moshi ifite ± 0,02 mm kwihanganira uburinganire, ibyuma bikomeye byerekana ibyuma byemejwe na ISO 2768-mK, hamwe na clamp ya kinematike itanga 3.500 N yingufu zifatika zidahwitse. Mu bigeragezo byacu byamahugurwa, amatsinda akoresha ibirindiro bidafite moderi yatangaje ko 27% byatsinzwe mu ngingo ya mbere - byatewe ahanini no guhinduranya igice mugihe cyo gufunga cyangwa gutwarwa nubushyuhe hejuru ya aluminiyumu nini. Sisitemu ya modular ikuraho ibyo byago mugukuramo ahantu (binyuze mumapine ya dowel no guhagarara kumpande) kugirango zidafatana (binyuze mumashanyarazi yihuse cyangwa pneumatike). Igisubizo? Igenamiterere rimwe rifite hagati ya 0,05 mm hejuru yizunguruka 500-hanyuma igasubira mu masegonda 90.
Twarebye abajenjeri bagerageza kuvugurura imbonerahamwe yumurage hamwe n "ibikoresho bya modular." Benshi barananirana kuko birengagije ibintu bitatu bidashobora kuganirwaho: gukomera shingiro (byibuze 120 HB gukomera), kwihanganira umwanya (≤0.03 mm hejuru ya m 1), no kwagura ubushyuhe bihuza isahani yimeza nibikoresho bigize ibikoresho. Ameza ya aluminiyumu asa naho yoroheje kandi yihuta - ariko igipimo cya 23 µm / m · ° C cyo kwaguka gitera umuvuduko ukabije mugihe cyamasaha 8. Sisitemu yicyuma guma guma guma. Niyo mpamvu dusobanura ibyuma bikonjesha Q345B ibyuma byubatswe kumeza yose yo murwego rwohejuru-ibikoresho bimwe dukoresha mumirongo yacu yashushanijwe cyane hamwe ninteko zisudira. Guhuzagurika bitangirana na metallurgie.
Igiciro Cyukuri cya "Byiza Birahagije"
Bamwe bavuga ko jigs zidasanzwe zigura make imbere. Bafite ukuri-igice kimwe, imikorere imwe, umwaka umwe. Ariko mugihe umukiriya akeneye kwemeza impinduka eshanu zingirakamaro kuri chassis nshya yo gusarura - cyangwa gusubiramo gahunda yo gusudira ikurikiranye hejuru yinzitiro eshatu zidafite ingese - imibare ihindagurika. Umukiriya umwe yakurikiranye amadolari 8.400 yo gukora imirimo mumezi atandatu kubera ko imbonerahamwe yabo "rusange" yabuze igipimo cyerekana uburebure bwa Z-axis. Igisubizo cyabo? Sisitemu ya modular ifite shimike yuzuye (0.1 mm yiyongera) hamwe na laser-ihujwe na vertical reference bloks. Kwishura: amezi 3.2.
Ubworoherane-buto: Igihe cyo guhindura cyagabanutse kuva muminota 47 kugeza kuminota 6 kuri variant Kwubahiriza GD&T: Datum zose zinonosoye ubu zerekejwe kumurongo umwe-ntakibazo cyo guhuriza hamwe mumateraniro Gukurikirana: Umwanya wa clamp winjiye muburyo bwa digitale; igenzura-ryiteguye raporo yakozwe mu buryo bwikora Ibi ntabwo ari amahame. Twubatsemo ibyo dukora mubikorwa byacu byemewe na ISO 9001 mumujyi wa Botou-aho ubuhanga bwo gukonjesha buhura na disipuline yo mu rwego rwa metero. Porotokole yacu ya CMM isaba ko buri mbonerahamwe yimeza itambutsa amanota 25 ya gride mbere yo kohereza. Nta na kimwe kidasanzwe.
Niki Mubyukuri Mubikorwa Byumunsi - Ntabwo ari Cataloge gusa
Intsinzi nyayo-yisi iterwa na spes-nibindi byinshi byo kwishyira hamwe. Turabona icyuho bitatu gisubiramo:
Icya mbere, guhuza. Imbonerahamwe yagereranijwe kubiro 5000 kg ntacyo bivuze niba umwirondoro wacyo wa T-slot udahuye na clamps zisanzweho cyangwa robot yawe ya nyuma-ibikoresho bya interineti. Buri gihe ugenzure ubugari bwa groove, impande zombi, hamwe n'ikibaho - ntabwo ari “T-slot standard.”
Icya kabiri, ubujyakuzimu bwa serivisi. Modular ntabwo isobanura kubungabunga-ubusa. Amapine yambara. Imiyoboro irahagarara. Kubona isura yegeranya ibisigazwa bikonje. Abafatanyabikorwa beza batanga ibipapuro bisimburwa, ibikoresho byo hejuru, hamwe na site yo kwisubiramo - ntabwo ari imfashanyigisho za PDF gusa.
Icya gatatu, gushushanya. Imbonerahamwe yawe igomba kuvugana nibidukikije bya CAD. Twashizemo STEP-ijyanye no gushiraho inyandikorugero mu bikoresho byacu byifashishwa mu buhanga - bityo abashushanya bagashyira clamp na locator muri SolidWorks * mbere yuko * icyuma gikubita imashini. Nta gukeka. Ntabwo bitinze-DFM itunguranye.
Botou Haijun Metal Products Co., Ltd yubaka impapuro zuzuye zicyuma kubakiriya bapima intsinzi muri microne nigiciro cyo gutanga ku gihe kiri hejuru ya 95%. Iyo disipuline imwe irareba natwe Imbonerahamwe ubuyobozi - ntabwo ari ikibanza cyibicuruzwa, ahubwo nkibikorwa byageragejwe na protocole. Ntabwo tugurisha ameza. Dufasha amahugurwa guhagarika kurwanya imiterere yabyo - hanyuma tugatangira kubaka inzira isubirwamo, igenzurwa, igaragara.
Intambwe Zikurikira: Kubaka Igenamigambi Ryambere ryemewe
Tangira gato. Toranya kimwe-gihindagurika, ibikorwa-bito-nkibiterane byanyuma byo kugenzura agasanduku. Shushanya ibipimo byayo bikomeye, imbaraga zifatika, nibisabwa. Noneho sobanura ibintu bitatu bidashobora kuganirwaho: ntarengwa byemewe kwiruka, igihe ntarengwa cyo gufunga, kandi bisabwa guhagarara neza mumasaha 4. Hamwe nabafite intoki, uzamenya neza ibintu biranga modular bifite akamaro-nibisakuza byamamaza.
Modularite yukuri ntabwo ari ukugira amahitamo yose. Nukugira amahitamo meza-burigihe. Kandi kumenya, kugeza kuri micron, ko igice cyawe cyicaye aho igishushanyo cyawe kivuga gikwiye.
