Matebulo opangira ma modular amasintha momwe ma workshop opanga molondola amakonzekera, kutsimikizira, ndi kubwereza ntchito zosonkhanitsira ndi zowunikira. Tawona masitolo akuwononga maola 12-18 mlungu uliwonse kukonzanso makonzedwe amtundu wa jig-nthawi yotayika chifukwa cha kukakamiza, squaring, recalibration, ndi kutsimikizira kubwerezabwereza. Ichi ndichifukwa chake magulu omwe akupita patsogolo mu ogulitsa magalimoto a Tier-2, ophatikiza zida zaulimi, ndi ophatikiza ma automation a mafakitale tsopano akukhazikika. Modular fixture table machitidwe - osati monga zowonjezera, koma monga maziko oyambira.
Chifukwa chiyani "Modular" Sili Mawu Ongolankhula-Ndi Njira Yachilango
Gome lokhazikika la modular simalo otchingidwa okhala ndi mabowo okhala ndi ulusi. Ndi chilengedwe chopangidwa mwaluso: T-slot njanji yokhala ndi ± 0.02 mm kulolerana kwa flatness, mapini olimba achitsulo omwe amatsimikiziridwa ndi ISO 2768-mK, ndi ma kinematic clamps omwe amapereka 3,500 N yamphamvu yogwira mosadukiza popanda kupotoza. M'mayesero athu amsonkhano, magulu omwe amagwiritsa ntchito zoyambira zosasinthika adanenanso kuti 27% yalephereka poyang'ana nkhani yoyamba - makamaka chifukwa cha kusinthana pang'ono panthawi yokhotakhota kapena kutengeka kwa matenthedwe pamiyala yayikulu ya aluminiyamu. Ma modular makina amachotsa chiwopsezocho polumikiza malo (kudzera mapini a dowel ndi zoyimitsa m'mphepete) kuti asamangidwe (kudzera pama toggles otulutsa mwachangu kapena ma pneumatic actuators). Chotsatira? Kukhazikitsa kumodzi komwe kumakhala mkati mwa ± 0.05 mm kudutsa mizungu 500-ndikuyambiranso mkati mwa masekondi 90.
Tidawona mainjiniya akuyesa kubweza matebulo obadwa nawo ndi "ma modular kits." Ambiri amalephera chifukwa amanyalanyaza zinthu zitatu zomwe sizingakambirane: kukhazikika kwapansi (kulimba kwa 120 HB), kulolerana kwa slot (≤0.03 mm kupitirira 1 m), ndi kufananiza kwa kutentha kwapakati pakati pa mbale ya tebulo ndi zigawo zowonjezera. Matebulo a aluminiyamu amawoneka opepuka komanso achangu—koma kukula kwake kwa 23 µm/m·°C kumapangitsa kusuntha koyezeka pakasinthasintha maola 8. Makina achitsulo pazitsulo amakhala okhazikika. Ichi ndichifukwa chake timatchula zitsulo zozizira za Q345B pamagome onse opangira-zinthu zomwezo zomwe timagwiritsa ntchito m'mabulaketi athu okoka kwambiri ndi ma welds. Kusagwirizana kumayamba ndi zitsulo.
Mtengo Weniweni Wokonzekera "Zabwino Zokwanira".
Ena amatsutsa kuti ma jigs achizolowezi amawononga ndalama zoyambira. Iwo akulondola-kwa gawo limodzi, opareshoni imodzi, chaka chimodzi. Koma kasitomala akafuna kutsimikizira mitundu isanu ya mabulaketi a chokololera chatsopano - kapena kuyitanitsa ma weld motsatana pamiyala itatu yazitsulo zosapanga dzimbiri - masamu amatembenuka. Makasitomala m'modzi adatsata $8,400 pakukonzanso ntchito kwa miyezi isanu ndi umodzi chifukwa tebulo lawo "lapadziko lonse" linalibe zobwerezabwereza za Z-axis kutalika. Yankho lawo? Dongosolo lokhala ndi ma shimu osanjikizana (0.1 mm increments) ndi midadada yolunjika yolumikizana ndi laser. Kubweza: Miyezi 3.2.
Kuthamanga kwamagulu ang'onoang'ono: Nthawi yosinthira yatsika kuchoka pa mphindi 47 kufika pa mphindi 6 pakusinthana kulikonse GD&T kutsatira: Ma datum onse ovuta tsopano akulozera kumtunda womwewo - palibe cholakwika chowonjezera pamisonkhano yaying'ono Kutsata: Aliyense achepetsa malo adalowa digito; malipoti okonzekera kafukufuku amapangidwa zokha Izi sizongoyerekeza. Tidapanga izi m'malo athu omwe ali ndi satifiketi ya ISO 9001 ku Botou City-komwe ukatswiri wazopanga zoziziritsa kukhosi umakumana ndi chikhalidwe cha metrology. Ma protocol athu ovomerezeka a CMM amafuna kuti tebulo lililonse lokhazikika lidutse cheke chamagulu 25 musanatumize. Palibe kuchotserapo.
Zomwe Zimagwira Ntchito Popanga Tsiku ndi Tsiku—Osati Mndandanda Wokha
Kupambana kwenikweni kwapadziko lonse lapansi kumadalira zochepa pamatchulidwe - komanso zambiri pakuphatikiza. Tikuwona mipata itatu yobwerezabwereza:
Choyamba, kugwirizanitsa. Gome lovotera kulemera kwa 5,000 kg sizitanthauza kanthu ngati mbiri yake ya T-slot siyikufanana ndi zingwe zomwe muli nazo kale kapena mawonekedwe a zida za loboti yanu. Nthawi zonse tsimikizirani kukula kwa groove, mbali yakumbali, ndi ulusi - osati "T-slot standard."
Chachiwiri, kuya kwa utumiki. Modular sikutanthauza kukonzanso. Pini kuvala. Njanji zimatha. Kupeza malo kumadziunjikira zotsalira zoziziritsa kukhosi. Othandizana nawo bwino kwambiri amapereka ma pini olowa m'malo, zida zapamtunda, ndikusinthanso patsamba - osati zolemba za PDF zokha.
Chachitatu, kupanga synergy. Gome lanu lokonzekera liyenera kuyankhula ndi chilengedwe chanu cha CAD. Tidayika ma tempulo okwera omwe amagwirizana ndi STEP molunjika m'mapaketi athu othandizira uinjiniya—chotero opanga amayika zingwe ndi zowunikira mu SolidWorks *chitsulo chisanagundike. Palibe zongoyerekeza. Palibe zodabwitsa za DFM mochedwa.
Botou Haijun Metal Products Co., Ltd. imamanga zida zachitsulo zolondola kwamakasitomala omwe amayezera kupambana kwa ma microns ndi mitengo yotumizira munthawi yake kuposa 95%. Chilango chomwecho chimagwiranso ntchito kwa ife Modular fixture table chitsogozo - osati monga kukwera kwazinthu, koma monga njira yoyesedwa m'munda. Sitigulitsa matebulo. Timathandizira zokambirana kuti zisiye kulimbana ndi zida zawo - ndikuyamba kupanga njira zobwerezabwereza, zowoneka bwino, zowopsa.
Masitepe Otsatira: Pangani Chikhazikitso Chanu Choyamba Chovomerezeka
Yambani pang'ono. Sankhani chinthu chimodzi chosinthika kwambiri, chochepa kwambiri—monga mabulaketi omaliza a mabokosi owongolera. Lembani miyeso yake yofunikira, mphamvu zochepetsera, ndi zofunikira zofikira. Kenako fotokozani zinthu zitatu zosakambitsirana: kuthamanga kwambiri kovomerezeka, nthawi yocheperako, komanso kukhazikika kwa data pamaola anayi. Ndi omwe ali m'manja, mudziwa bwino zomwe zimafunikira - komanso zomwe zili phokoso la malonda.
Kukhazikika kowona sikukhala ndi njira iliyonse. Ndi za kukhala ndi njira yoyenera-nthawi zonse. Ndipo kudziwa, mpaka pa micron, kuti gawo lanu limakhala pomwe chojambula chanu chimati chiyenera.
