Kubaka igare rya DIY Rhino ntabwo ari ukwigana igice cya catalog-ni ugukemura ibibazo byamahugurwa nyayo neza, imbaraga, no gusubiramo. Twafashije abakiriya barenga 37 binganda gushushanya no kwemeza ameza yikarita yo gusudira kuva 2021. Muri buri kintu, aho twatangiriye ntabwo byari byiza cyangwa umuvuduko. Byari umutwaro uremereye munsi ya 45 ° uhengamye, ubuzima bwumunaniro wubuzima hamwe ninzinguzingo 12,000, kandi niba isahani yo kwishyiriraho caster ishobora kurokoka inshuro 80 zagabanutseho ingaruka mugihe cyo guhimba mobile. Niyo mpamvu ubushakashatsi bwa "DIY Rhino cart" bwiyongereyeho 220% muri Amerika ya Ruguru umwaka ushize - ntabwo ari ibyo kwishimisha, ahubwo ni ibikorwa-byoherejwe mu murima, urubuga rwa OEM rwo mu rwego rwo hejuru.
Kuki "Rhino" Atari Kwamamaza gusa-Nibipimo byubaka
Imeza yikarita yukuri yo gusudira igomba kuba yujuje ibintu bitatu bitaganirwaho: Kurwanya Torsional Kurwanya, gusubiramo uburebure, na Gukomeza gushingira hamwe. Amagare menshi yo hanze-yananiwe kubanza. Twagerageje ibice 14 byubucuruzi muri laboratoire yacu ya Botou dukoresheje protocole ya ISO 14122-3. Icyenda yahinduwe kumurongo wibanze iyo ushyizwemo 60 kg MEL yo gusudira hamwe na 30 m m reel. Uburyo bwo gutsindwa? Gari ya moshi ntoya iringaniye munsi yumuriro mugihe cyo kuvuga.
Aho niho guhitamo ibikoresho biba ibyemezo. Ibyuma bikonje bikonje (CRS) Q235B itanga umusaruro mwiza-ku kiguzi kumurongo wubatswe-235 MPa ntoya, 370-500 MPa tensile, hamwe no kwihanganira ubukana (± 0.08 mm). Stainless 304 ikora kubidukikije byangirika ariko itanga 30% gukomera kuburemere bwibice. Aluminium 6061-T6 igabanya ibiro 60% ariko isaba ibice 2,3 × byimbitse kugirango ihuze CRS torsional gukomera. Iyemezwa ryamakuru ryerekana CRS itanga ibice 92% bitandukanijwe na aluminiyumu ihwanye ningingo ziremereye.
Ibyingenzi Byubaka Urukurikirane-Niki Mubyukuri
Wibagiwe "intambwe ku yindi inyigisho za YouTube." Inteko nyayo yisi isaba indero ikurikirana. Dore ibyo dushyira mubikorwa muri buri mukiriya wubaka spec:
Ikadiri mbere - ntakidasanzwe. Kuzenguruka urukiramende nyamukuru (1200 × 600 mm) mbere yo guhuza imirongo yose. Koresha isahani ya 3-mm CRS kumaguru, 2,5-mm kumurongo wo hejuru. Shyira impande zose kuri plaque ya granite; genzura diagonals muri 0.3 mm itandukaniro mbere yo gusudira. Imisozi ya Caster ijya nyuma - ntabwo ari iyambere. Kora hanyuma ukande M12 × 1.75 winjizamo insanganyamatsiko * nyuma * yuzuye ikadiri ihangayikishije-kugabanya annealing. Mbere yo gucukura mbere yo gusudira byemeza kudahuza mugihe hagaragaye ubushyuhe. Impamvu ntabwo ari insinga zidasanzwe - ni inzira ihujwe. Koresha umugozi wa 6-AWG wambaye umuringa kuva kumurongo munini kugeza kuri buri nzu ya caster, hanyuma ujye kumashini yo gusudira. Kurwanya ikizamini: ≤0.1 Ω murwego rwose. Bitabaye ibyo, urusaku rwinshi ruhagarika imibare ya welder itanga ibitekerezo. Twabonye 68% byananiranye DIY bikurikirana mugusimbuka intambwe yo kugabanya ibibazo. Umukiriya umwe muri Wisconsin yakoresheje amasaha 300 yumusaruro ku igare ridafunze mbere yo kuvumbura umuheto w’amaguru wa mm 1,2 - bihagije kugirango uhagarike igice cyayobowe na laser.
Igihe Kuri Outsource-Kandi Kuki Impamvu Zifatika Zirenze Igiciro
Ibice bimwe birwanya garage-urwego rwukuri. Intoki zunamye zikeneye ± 0.2 ° kwihanganira inguni kugirango gari ya moshi ibangikanye. Ibikombe byashushanijwe cyane bisaba uburebure bwurukuta rumwe (± 0.1 mm) kugirango wirinde kuzunguruka. Feri yo gukanda CNC ibigeraho. Kunama intoki hamwe na pipe vise ntabwo.
Botou Haijun Metal Products Co., Ltd. ikora ibi bice kuri OEM ku isi kubera ko ibikoresho byabo byubahiriza ISO bikoresha igenzura rya CMM kuri buri cyiciro - kandi ritanga raporo yikizamini hamwe nibyoherejwe. Guhindura mato mato mato bivuze ko ubona imirongo 5 yihariye muminsi 12, ntabwo 500 mubyumweru 6. Nta MOQ. Ntamafaranga yo gukoresha kubishushanyo biri munsi yisubiramo 3. Ibitekerezo byubwubatsi bigera mumasaha 72 - ntabwo "muminsi yakazi."
Ibi ntabwo ari ugusohora ibintu byoroshye. Ni ihererekanyabubasha. Iyo igare ryawe rishyigikiye $ 28.000 by ibikoresho bya robotic torch, 0.5 ° kudahuza mugace kegeranye bigura amafaranga menshi mugihe cyo hasi kurenza ibice byose byashizweho.
Kwemeza Byanyuma-Iminota 5-Ikizamini Cyumurima Itandukanya Rhino na Rhino-Reba
Mbere yo gupakira ibikoresho, koresha iyi protocole:
Funga ibyuma bine byose. Koresha kg 150 umutwaro uhagaze hagati ya etage. Gupima ibipimo:> 1.5 mm = gutondeka bidahagije. Fungura ibyuma. Shyira igare kuruhande kuri 1,2 m / s muri bariyeri ihamye. Kugenzura imyenda yo gusudira munsi ya 10 × gukuza: zero micro-crack = pass. Ongeraho gusudira. Gupima voltage hagati yimikorere ya clamp na karita yikarita: <0.3 V AC kuri 200 Ibisohoka = guhuza neza. Igare ryegamye 30 ° imbere. Fata amasegonda 60. Nta kunyerera ukuguru cyangwa caster wobble = hagati ihamye ya rukuruzi. Subiramo intambwe 1-4 nyuma yamasaha 8 yo gukomeza gukoresha. Ibisubizo bimwe? Wubatse ameza yikarita yo gusudira. DIY igerageza byinshi birananirana ku ntambwe ya 2 cyangwa 4. Gukosora ntabwo ari ibyuma bikomeye-ni ukuri geometrike yumwanya-ukuboko hamwe nibintu byagenzuwe. Niyo mpamvu "diy rhino cart" ishakisha igenda ihura n "" urupapuro rwerekana neza ibyuma bitanga "na" gusudira ikarita CAD isubiramo. "
Imbonerahamwe yamagare yo gusudira yinjiza izina ryayo binyuze mubikorwa byapimwe - ntabwo ari ikimenyetso. Yimura imitwaro iremereye idafite flex flex, itera urusaku rwinshi rwinshi nta nkomyi, kandi ikarokoka ingaruka zamaduka idafite umunaniro weld. Kubaka neza, kandi bimara imyaka 15. Iyubake vuba, kandi uzayubaka ukwezi gutaha. Guhitamo kwawe gusobanura igare - kandi kwizerwa kwawe nkuwahimbye.
