Kupanga ngolo ya chipembere cha DIY sikutanthauza kukopera gawo la kalozera-ndikuthetsa mavuto enieni amisonkhano molondola, mphamvu, komanso kubwerezabwereza. Tathandiza makasitomala amakampani opitilira 37 kupanga ndikutsimikizira matebulo amangolo zowotcherera kuyambira 2021. Nthawi zonse, poyambira sikunali kokongola kapena liwiro. Kunali kukhazikika kwa katundu pansi pa 45 ° kupendekeka, moyo wotopa wolumikizana ndi weld pamizunguliro 12,000, komanso ngati mbale yoyika caster imatha kupulumuka kutsika kobwerezabwereza kwa 80-kg panthawi yopanga mafoni. Ichi ndichifukwa chake kusaka kwa "DIY Rhino cart" kudakwera 220% ku North America chaka chatha - osati zomanga zongosangalatsa, koma nsanja zothandizira, za OEM-grade.
Chifukwa chiyani "Chipembere" Sichingongotsatsa-Ndi Choyimira Chokhazikika
Gome langolo lowotcherera la zipembere liyenera kukumana ndi magawo atatu omwe sangakambirane: kukana kolimba kwa torsional, kubwereza kutalika kutseka,ndi kupitilira kwapansi kophatikizana. Magalimoto ambiri omwe sali pa alumali amalephera poyamba. Tidayesa magawo 14 amalonda mu labotale yathu ya Botou pogwiritsa ntchito ma protocol otsitsa a ISO 14122-3. Zisanu ndi zinayi zopunduka pamalo olumikizirana ndi chimango atapakidwa chowotcherera cha 60-kg MIG ndi reel ya 30-m. Kulephera mode? Njanji zam'mbali za Thin-gauge zokhotakhota pansi pa torque yakumbuyo panthawi yolumikizana ndi magudumu.
Ndipamene kusankha zinthu kumakhala kotsimikizika. Chitsulo chozizira chozizira (CRS) Q235B chimapereka chiŵerengero choyenera cha zokolola ndi mtengo wa mafelemu apangidwe-235 MPa zokolola zochepa, 370-500 MPa mphamvu, zolimba zolimba (± 0.08 mm). Stainless 304 imagwira ntchito m'malo owononga koma imapereka kuuma kwa 30% pa kulemera kwa unit. Aluminiyamu 6061-T6 imadula kulemera ndi 60% koma imafuna zigawo za 2.3 × zokulirapo kuti zigwirizane ndi kukhazikika kwa CRS. Zomwe timatsimikizira zikuwonetsa kuti CRS imapereka 92% kutsika kwa chimango chocheperako kuposa aluminiyumu yofananira pamalo omwewo.
Njira Yomanga Yoyambira - Zomwe Zimagwira Ntchito
Iwalani "maphunziro a YouTube pang'onopang'ono." Msonkhano wapadziko lonse lapansi umafuna kuwongolera motsatizana. Izi ndi zomwe timakhazikitsa pakupanga kwa kasitomala aliyense:
Choyambirira - palibe kuchotserapo. Kuwotcherera rectangle waukulu (1200 × 600 mm) musanamange zitsulo zilizonse pamtanda. Gwiritsani ntchito mbale ya 3-mm CRS yamiyendo, 2.5-mm padenga lapamwamba. Gwirani ngodya zonse ku mbale ya granite pamwamba; onetsetsani ma diagonal mkati mwa 0.3 mm kusiyana musanayambe kuwotcherera. Zokwera za Caster zimapita komaliza-osati koyamba. Boolani ndikudina zoyika za M12 × 1.75 * mutatha * kutsitsa kwathunthu kwa chimango. Kubowola kusanachitike kuwotcherera kumatsimikizira kusalinganika pamene kutentha kwachitika. Kuyika pansi sikungosankha mawaya - ndi njira yolumikizidwa. Thamangani lamba la 6-AWG lopanda mkuwa kuchokera pa chimango chachikulu kupita ku nyumba iliyonse ya caster, kenako mpaka pansi pamakina owotcherera. Kukana kuyesa: ≤0.1 Ω kudutsa kuzungulira konse. Popanda izi, phokoso lapamwamba kwambiri limasokoneza ma loops a digito. Tawona 68% ya zolephera za DIY zikuyambanso kulumpha gawo lochepetsa nkhawa. Makasitomala m'modzi ku Wisconsin adapanga maola 300 pangolo yosasunthika asanapeze uta wa mwendo wokulirapo wa 1.2 mm - wokwanira kutaya mbali yotsogozedwa ndi laser.
Nthawi Yopangira Zinthu Zina—Ndipo Chifukwa Chake Kulondola Kuli Kofunika Kwambiri Kuposa Mtengo
Zina zimatsutsana ndi kulondola kwa msinkhu wa garaja. Mikono ya bulaketi yopindika imafunika ± 0.2 ° kulolerana kwa angular kuti iwonetsetse kuti njanji imayenderana. Makapu akuya a makapu amafunikira makulidwe a khoma lofanana (± 0.1 mm) kuti apewe kuzungulira kwapakati. CNC atolankhani mabuleki amakwaniritsa izi. Kupindika m'manja ndi chitoliro sichitero.
Botou Haijun Metal Products Co., Ltd. amapangira magawowa a OEMs apadziko lonse lapansi chifukwa malo awo ogwirizana ndi ISO amayendera macheke a CMM pagulu lililonse-ndipo amapereka malipoti oyesa mphero pakatumizidwa kulikonse. Kusinthasintha kwawo kwamagulu ang'onoang'ono kumatanthauza kuti mumapeza mabakiti 5 m'masiku 12, osati 500 m'masabata 6. Palibe MOQ. Palibe chindapusa cha zida zamapangidwe osasinthidwa katatu. Ndemanga zauinjiniya zimafika m'maola 72 - osati "m'masiku ogwirira ntchito."
Izi sizothandiza kunja. Ndizosamutsa zoopsa. Ngolo yanu ikathandizira $28,000 ya giya ya loboti yamtengo wapatali, kusanja bwino kwa 0.5° mu bulaketi yokwera kumawononga ndalama zambiri panthawi yopuma kuposa mabulaketi onse.
Kutsimikizika Komaliza—Mayeso a Munda Wamphindi 5 Omwe Amalekanitsa Chipembere ndi Rhino-Lookalike
Musanatsegule zida, yendetsani protocol iyi:
Tsekani ma casters onse anayi. Ikani 150 kg static katundu pakati pa sitimayo. Yezerani kupatuka:> 1.5 mm = kusakwanira kumangirira. Tsegulani oponya. Kankhani ngolo m'mbali mwa 1.2 m / s mu chotchinga chokhazikika. Yang'anani ma weld seams pansi pa 10 × magnification: zero micro-ming'alu = pass. Gwirizanitsani welder pansi. Yesani voteji pakati pa clamp workpiece ndi chimango cha ngolo: <0.3 V AC pa 200 A linanena bungwe = kugwirizana koyenera. Pendekerani ngolo 30 ° kutsogolo. Gwirani kwa masekondi 60. Palibe kutsetsereka kwa mwendo kapena caster kugwedezeka = malo okhazikika amphamvu yokoka. Bwerezani masitepe 1-4 mutatha maola 8 mukugwiritsa ntchito mosalekeza. Zotsatira zomwezo? Mwapanga tebulo la ngolo yowotcherera zipembere. Zoyesa zambiri za DIY zimalephera pa sitepe 2 kapena 4. Kukonzekera sikuli chitsulo cholimba-ndiko kulondola kwa mphindi-mkono geometry ndi zinthu zotsimikiziridwa. Ichi ndichifukwa chake "ngolo ya zipembere za diy" imasakasaka mochulukira ndi "wogulitsa zitsulo zolondola kwambiri" komanso "kuwunika kwa CAD."
Gome la ngolo yowotcherera zipembere limadziwika ndi momwe amachitira - osati chizindikiro. Imasuntha katundu wolemetsa popanda kusinthasintha kwa chimango, imayambitsa phokoso lambiri popanda kusokonezedwa, ndipo imapulumuka zovuta zapansi pamasitolo popanda kutopa kwa weld. Imange bwino, ndipo imatha zaka 15. Mangani mwachangu, ndipo mudzamanganso mwezi wamawa. Kusankha kwanu kumatanthawuza ngolo-ndi kudalirika kwanu monga wopanga.
