Thaum ib tug welder yuav tsum tuav ib tug 200-kg structural bracket ntawm 17 ° thaum drilling peb Ø12.7 hli qhov rau hauv pem teb pob zeb - tsis muaj lub hauv paus bolts, tsis muaj crane, tsis muaj rework - lub Rhino Cart mobile fixturing chaw nres tsheb tsis xaiv tau. Nws yog tib qho uas ua rau qhov tsis hloov ntawm 0.18 hli ntawm kev teeb tsa. Peb tau pom nws muaj tseeb rau 14-teev hloov pauv hauv cov chaw tsim khoom sab nraum zoov ze ntawm Qingdao, qhov chaw cua daj cua dub tsoo 12 m / s thiab qhov kub thiab txias ntawm huab cua hloov siab tshaj 35 ° C hauv ib hnub.
Vim li cas "Kev Kho Mob Txawb" Tsis Yog Oxymoron lawm
Traditional fixture rooj thauj tog rau nkoj qhov chaw rau cov pob zeb reinforced. Lawv tiv torque, tab sis lawv tsis txav. Lub Rhino Cart flips qhov logic: nws xa cov khw-pem teb precision * qhov chaw ua haujlwm tshwm sim *. Nws cov tub ntxhais yog ib tug nruj, laser-welded steel chassis nrog dual-axis leveling taw, integrated cua ncua kev kawm ntawv, thiab 150-mm polyurethane casters rated rau 800 kg static load ib lub log. Qhov ntawd tsis yog "cov rooj tog zaum log." Nws yog ib qho metrology-qib platform ntawm lub log-tso ntawv pov thawj los tswj ± 0.05 hli repeatability hla 120 cm ntawm kev mus los ntawm cov khoom tsis sib xws.
Kev sim tiag tiag hauv ntiaj teb tau nthuav tawm ib qho kev nthuav dav tseem ceeb: feem ntau cov chaw nres tsheb txawb tsis tau nyob ntawm qhov clamp, tab sis ntawm lub caster interface. Kev vibration los ntawm qhov ze CNC milling los yog nyiaj siv ua haujlwm cranes qhia txog micro-bounce. Rhino Cart daws qhov no nrog ob-theem damping system-roj-damped swivel pob qij txha ntxiv rau elastomeric bushings ntawm lub hauv paus ncej thiab sab saum toj phaj. Cov neeg siv khoom hauv kev ua liaj ua teb kev sib sau ua ke qhia txog xoom rov qab xav tau tom qab tsiv tsev 37 zaug thoob plaws 1,200 m² chaw nyob hauv ib lub lim tiam.
Dab tsi engineers tiag tiag xyuas ua ntej kos npe tawm
Peb qhov tshwj xeeb cais cov kev daws teeb meem mobile siv tau los ntawm cov ntawv hnyav hnyav:
Clamp quab yuam tuav nyob rau hauv thermal drift: Rhino Cart siv hardened steel toggle clamps nrog lub caij nplooj ntoos hlav calibrated-tsis pneumatic thooj voos kheej kheej uas poob siab thaum ambient poob qis dua 10 ° C. Peb tau txheeb xyuas 98.3% quab yuam tuav tom qab 4 teev ntawm -5 ° C hauv qhov ntsuas qhov ntsuas txias cia. Top-phaj flatness kam rau ua: Tsis yog "flat txaus." Ntsuas ntawm 0.08 hli dhau 1,000 × 1,000 hli siv CMM ntawv pov thawj-hauv ISO 2768-mK txwv rau precision sheet hlau ua haujlwm. Av clearance vs. obstacle qhov siab: Ntawm 145 hli, nws tshem tawm cov txheej txheem nthuav dav (max 12 hli), tso cov kav dej khiav (max 8 hli), thiab txawm tias cov roj spills uas tsis muaj hauv qab - ib qho kev soj ntsuam los ntawm Tier-1 automotive tsum nyob rau hauv Tennessee. Qee tus tuaj yeem sib cav tias bolt-down fixtures muab kev nruj dua. Muaj tseeb - rau daim ntawv thov nyob ruaj ruaj. Tab sis thaum koj tus neeg siv khoom thauj khoom tshiab chassis tsim txhua 8 lub lis piam thiab xav tau tag nrho DFM tshuaj xyuas ua ntej siv, tos 11 hnub rau thauj tog rau nkoj ntxiv qhov kev ncua tsis txaus. Rhino Cart siv nyob rau hauv qis dua 22 feeb, suav nrog qib theem, xoom-point calibration, thiab thawj qhov kev txheeb xyuas.
Yuav Ua Li Cas Fits Rau Kev Ua Haujlwm Tiag Tiag
Qhov no tsis yog ib leeg gadget. Nws yog ib qho ntawm lub teb chaws tsim khoom - thiab Botou Haijun Hlau Khoom Co., Ltd. ua nws li ntawd. Lawv cov kws ua haujlwm sib koom tsim lub Rhino Cart nrog OEM pawg ntsib peb qhov mob tshwm sim: kev hloov pauv ntawm lub sijhawm lig, kho qhov chaw ceev, thiab ntau qhov chaw tsav tsheb.
Qhov tshwm sim? Daim phiaj mounting modular tau sib xws nrog tus qauv 3-2-1 nrhiav tus pins, lub puab tsaig, thiab lub tshuab nqus tsev. Tsis muaj tus tswv adapters. Tsis muaj tus neeg muag khoom lock-in. Koj txuas lub kaum sab xis hydraulic los ntawm Schunk, lub hauv paus sib nqus los ntawm Dab Ntxwg Nyoog, lossis ib qho kev cai bracket stamped hauv tsev-tag nrho siv M8 thiab M10 threaded inserts pre-installed ntawm 50-mm intervals.
Peb taug qab kev siv thoob plaws xya tus neeg siv khoom. Qhov siab tshaj ROI tsis yog los ntawm cov kab tsim khoom tshiab - tab sis los ntawm cov khoom siv qub txeeg qub teg. Ib lub chaw tsim khoom-cov cuab yeej siv tau hloov plaub lub welding jigs nrog ob lub Rhino Carts. Lub sij hawm ua hauj lwm ib qho kev teeb tsa weld poob los ntawm 47 feeb mus rau 9. Cov khib nyiab los ntawm cov flanges misaligned poob los ntawm 6.2% mus rau 0.4% hauv Q3. Thiab yog-lawv tau siv tib lub laub kom siv tau tus qauv cab tshiab rau kev xa suab puam, khiav ntsev-txhaj tshuaj maj nrawm rau kev kuaj kev laus ncaj qha rau ntawm lub laub cov hmoov txheej txheej.
Xaiv qhov kev teeb tsa zoo tsis yog kwv yees
Muaj peb Rhino Cart variants - tsis yog "basic," "pro," thiab "cov neeg tseem ceeb," tab sis lub hom phiaj tsim teeb tsa los ntawm kev thauj khoom thiab lub voj voog ua haujlwm:
Rhino Cart S (Standard): Rau sub-150 kg lub rooj sib txoos, siv tsis tu ncua (<4 teev / hnub). Sab saum toj phaj: 800 × 600 mm. Max ntsug load: 350 kg. Rhino Cart P (Precision): Rau nruj-tolerance stampings thiab sib sib zog nqus-draw Cheebtsam. Xws li CMM-traceable datum blocks, hauv av stainless hlau saum npoo av, thiab xaiv tau digital inclinometer nyeem ntawv. Max rov ua qhov yuam kev: ± 0.03 hli. Rhino Cart X (Lub luag haujlwm hnyav): Rau cov qauv weldments, hnyav machining, thiab kev pabcuam sab nraum zoov. Txhim khu kev sib tw, IP65-rated electronics enclosure, thiab hloov tau cov paib ntawm txhua qhov chaw muaj kev sib txhuam. Tag nrho cov khoom xa tuaj nrog ISO 9001-certified calibration reports, cov ntaub ntawv zeb xeem daim ntawv pov thawj rau lub A572 Qib 50 chassis steel, thiab ib tug 36-lub hlis cov qauv warranty. Botou Haijun tsis muag lub laub los ntawm cov neeg muag khoom. Txhua chav nyob nrog kev txhawb nqa engineering ncaj qha - tsis muaj chaw hu xov tooj, tsis muaj daim pib kab. Yog tias koj thawj lo lus nug yog "Peb puas tuaj yeem hloov kho lub hauv paus phaj kom txais peb tus pins uas twb muaj lawm?" cov lus teb tuaj txog hauv peb hnub ua haujlwm - nrog rau tus qauv CAD thiab kev tsom xam ntawm kev ua siab ntev.
Cov Rhino Cart mobile fixturing chaw nres tsheb tsis hloov cov cuab yeej ruaj khov. Nws extends nws ncav cuag. Nws hloov lub warehouse aisle rau hauv ib cheeb tsam calibration. Nws cia koj ua pov thawj geometric ua tau ua ntej cog lus rau $ 280,000 hauv cov cuab yeej nyuaj. Thiab thaum lub caij nplooj ntoos hlav excavator thav duab tuaj txog nrog rau 6 lub sijhawm kawg mounting kho? Koj twb yuav muaj Rhino Cart dov mus rau hauv txoj hauj lwm-leveled, zeroed, thiab npaj txhij. Precision tsis yog qhov chaw koj tsim. Nws yog qhov ntseeg tau tias koj coj nws mus rau txoj haujlwm.
