Buri mahugurwa asobanutse ahura nikintu kimwe cyicecekeye: ameza munsi yakazi. Ntabwo ari ubuso gusa - ahubwo a Imbonerahamwe yo guhimba Yashizweho kugirango yihangane, ikurura vibrasiya, ibyuma bya ankor, kandi irokoke icyuma cya buri munsi. Twabonye abakora CNC bakora ibice kabiri kuko ameza yahindutse munsi yingufu. Twarebye imirongo yaciwe na laser yananiwe kwipimisha imikorere nyuma yo kugoreka-gusubira inyuma kwaguka k'ubushyuhe butaringaniye mubisahani fatizo. Izi ntabwo ari imanza. Nibintu byo guterana burimunsi byangiza gusubiramo, kuzamura igipimo cyibisigazwa, no gutinza ingingo yambere.
Kuberiki Hanze ya-Shelf Imeza Yananiwe Munsi Yumurimo Wamahugurwa
Intebe zisanzwe zicyuma zisa nkizikomeye kugeza ubipakiye hamwe na kg 40 zimbitse ziteranijwe na chassis cyangwa ugashyiraho ingufu za toni 12 zunama kuri metero 1.2. Noneho intambara iratangira - ntabwo bigaragara, ariko muri microne. Gutandukana kwa mm 0,08 kumpera yanyuma yimeza ya mm 1.500 bisobanura kuri ± 0.15 ° ikosa ryinguni muburyo bwo gusudira. Ibyo birahagije kugirango uhuze imyobo yo gushiraho hydraulic valve bloks cyangwa guta inzira ya robot yo gusudira inzira.
Turabipima buri gihe. Mu cyemezo giheruka kwemezwa kubakiriya bashyira mubikorwa ubuhinzi, ameza atatu ameze nkayandi - buri gipimo cyapimwe 1.000 kg umutwaro uhagaze - werekanye mm 0.23, mm 0.31, na 0.47 mm sag munsi yipakurura kg 800. Ntanumwe wujuje ± 0,05 mm kwihanganira uburinganire busabwa kugirango berekane kashe. Intandaro? Gutandukanya imbavu zidahuye, uburebure bwa plaque idahuye, hamwe nimbaraga zitanga umusaruro mubikoresho fatizo.
Nukuri Imbonerahamwe yo guhimba itangirana nubunini - ariko hamwe na fiziki ikoreshwa. Ni ubuhe buryo bwo gufata amashanyarazi menshi? Nibihe bangahe bifatika bikenera M10 yinjizwamo neza kuri 0.02 mm kwihanganira imyanya? Imbonerahamwe yimbonerahamwe ifite ukuboko kwa CMM cyangwa ihuza pneumatike? Ibi bisobanura imiterere-ntabwo ari ukundi.
Bane Bidashobora kuganirwaho muburyo bwimbonerahamwe yububiko
Dushingiye ku mbonerahamwe irenga 1.200 yubatswe kuva 2016, dutandukanya ibitandukanya imikorere isubirwamo nibikorwa bihenze:
Kugenzura ubunyangamugayo bwibikoresho: Nta raporo y'ibizamini by'urusyo? Nta nyubako. Isahani ikonje ya Q235B na S355JR igomba kwerekana imbaraga zemewe (≥470 MPa), kurambura (≥22%), no gukomera (120-160 HB). Aluminium 6061-T6 isaba gihamya yubushyuhe bwa T6 - byagenzuwe na Rockwell B yipimishije mbere yo kuyikora. Guhimbaza impagarara: Isahani yose yibanze ihura nubushyuhe bwa 620 ° C mumasaha 4, ikurikirwa no gukonjesha. Gusimbuka iyi ntambwe itumira kunyerera mugihe kirekire cyo gukora-cyane cyane kumeza ifite ibikoresho byinshi byo kugenzura. Kongera imbaraga: Urubavu rwa geometrie ntabwo rusa-rwashushanyije. Uturere twinshi twinshi tubona imbavu zifunze hamwe na mm 12 z'uburebure; uduce duto cyane dukoresha imbavu 6-mm ziri hagati ya 250 mm. Twemeje imiterere yose hamwe na FEA bucking isesengura mbere yo gusudira. Kugenzura kwihanganira: Kwinjiza insanganyamatsiko ntabwo bikanda. Barashizwemo na helicoil mubyobo byahinduwe, birwanya-hamwe no kwihanganira imyanya bigera kuri mm 0.015 mm ukoresheje CNC jig birambiranye. Uburinganire bwubuso bugenzurwa nindege ya granite ikoresheje icyerekezo cyo guhamagara hamwe na master igororotse - ntabwo ari urwego rwumwuka. Ukuntu Ntoya-Batch ihindagurika itwara ROI nyayo
Amaduka menshi yibwira ko ameza yabigenewe asaba MOQ nyinshi hamwe nicyumweru 12 cyo kuyobora. Ibyo birashaje. Muri Botou Haijun Metal Products Co., Ltd., twubaka imbonerahamwe imwe ya prototype muminsi 11 yakazi - harimo isuzuma ryuzuye rya DFM, ibyemezo bifatika, hamwe nubugenzuzi bwa nyuma bwa CMM. Kubera iki? Kuberako ikigo cyacu cyujuje ISO gihuza kashe, kugonda, gusudira, no gutunganya neza munsi yinzu. Nta bacuruzi bo hanze. Nta gutinda kwa handoff. Nta kwihanganira ibintu hagati yabatanga isoko.
Igenzura rihagaritse ritanga ibisubizo byapimwe: Umwe mu batanga imodoka yo mu cyiciro cya 1 yagabanije igihe cyo guterana kwingingo zingana na 22% nyuma yo kuva kumeza ya aluminiyumu ya moderi yerekeza kumeza yacu yo gusudira-ibyuma byabugenewe hamwe na pineumatike hamwe na pin ya datum. Undi mukiriya yagabanije ingingo yambere yo kwemererwa kuva muminsi 17 kugeza kumunsi 4 - kuberako imbonerahamwe yabo nshya yatumije GD&T guhamagarwa mubintu 14 byose byingenzi nta shitingi itera.
Igiciro gikomeje kuba impungenge-ariko kubisuzuma nabi birahenze. Imbonerahamwe ya $ 4.200 yatanzwe itanga 0,02 mm isubiramo yishyura mu mezi 3.2 iyo ikuyeho icyumweru kimwe cyo gusiba buri cyumweru ugereranyije $ 1,350 mumurimo nibikoresho. Ibindi bitari bike-bidakunze gutanga iyo ROI. Bagurisha imbere yo kuzigama kubikorwa byihishe bikurura.
Ibyo Ubutaha Bwawe Bwakurikiyeho Bukeneye Gukora-Ntabwo ari
Imeza yawe ntigomba "gufata ibice." Igomba gushyigikira byimazeyo intego zawe. Baza ibi bibazo mbere yo gusubiramo:
Ihagaritse jigs zawe zisanzwe - cyangwa bisaba guhindura ibikoresho byose? Ubuso bwacyo bushobora kwihanganira MIG gusudira inshuro nyinshi bitabangamiye uburinganire? Ikwirakwizwa ryibiro ryarwo ryashyizwe hejuru kurwego rwo hasi rwumutwaro-cyangwa bizakenera imbaraga zubaka?
Ese umwobo wo gushiraho uhagaze kugirango CMM yawe igerweho - cyangwa uzatakaza 30% yo gupima? Niba ibisubizo bisaba ibitekerezo, ntabwo witeguye kubaka. Tangira na moderi ya CAD-hanyuma wohereze mubuhanga. Botou Haijun Metal Products Co., Ltd. itanga ibitekerezo bya DFM kubuntu muminsi itatu y'akazi. Nta kibanza cyo kugurisha. Nta marembo. Gusa ibyinjira byinjira: aho wakongeramo imbavu, ibikoresho birinda kwangirika kwa galvanike hamwe nibikoresho byawe bitagira umwanda, uburyo bwo gukurikiranya gusudira kugirango ugabanye kugoreka.
A Imbonerahamwe yo guhimba ni ishingiro ryukuri - ntabwo ari ibitekerezo. Niho kwihanganira bitangirira, ntabwo aho bigarukira. Iyo ameza yawe afite ukuri, ibintu byose byo hepfo bihuza. Iyo bitabaye, ntakindi kintu cyingenzi.
