Sisitemu yo kumeza ya Siegmund itanga isubirwamo, munsi ya 0,01 mm ihagaze neza mububiko bwa CNC buvanze cyane - ariko iyo bihuye nibikorwa byukuri byakazi. Twashyizeho ameza arenga 47 mubikoresho 12 byabakiriya kuva 2021. Muri buri kintu cyose, intsinzi ntabwo ishingiye ku cyubahiro cyikirango, ahubwo ni ibintu bitatu bifatika: kwihanganira T-slot kwihanganira, kugumana plaque fatizo kugumana nyuma yamagare yumuriro, nuburyo abakoresha byihuse bashobora kongera gushiraho ibyashizweho batabanje gusuzuma iperereza. Ibi ntabwo ari amahame. Niko bigenda iyo urusyo rwa 5-axis rukora amasaha 18 rutagenzuwe hamwe na aluminiyumu yo mu kirere yashyizwemo ibice bitandatu byimbitse.
Kuki "Precision" itangirira kuri plaque Base - Ntabwo ari Clamps
Abakoresha benshi birengagiza umusingi. Imikorere yimeza ya Siegmund irasenyuka niba isahani yacyo yibanze irenze mm 0,015 mm hejuru ya mm 1.000 nyuma yo gushyuha inshuro nyinshi bivuye mumizigo ya spindle cyangwa guhinduranya ibidukikije. Twabipimye mugihe cya 2023 hamwe na 1,200 × 800 mm ya T120 yerekana: nyuma yamasaha 72 yo gusiganwa ku magare hasi (20 ° C → 32 ° C → 20 ° C), isahani yatandukanije mm 0,012 mm z'uburebure bwayo. Ibyo biri muri ISO 230-2 Icyiciro cya 3 cyerekana neza - ingenzi kubwicyizere cya mbere.
Ingaruka nyazo kwisi? Umwe mu batanga amamodoka yo mu cyiciro cya 1 yagabanije igihe cyabo cyo kugenzura ingingo ya mbere ku kigero cya 68% nyuma yo kuva kumeza rusange yicyuma akajya mubyapa byemewe bya Siegmund. Ameza yabo ashaje yasabaga intoki mbere ya buri murimo mushya. Igenamiterere rishya rifunze gusubiramo ibyuma ubwabyo.
Ibimenyetso byingenzi bya tekinike turabigenzura mbere yo gusubiramo:
- Ibikoresho shingiro: EN-GJS-600-3 ibyuma byimyanda, byibuze 220 HB
- Kwihanganira T-slot: H7 kuri DIN 7157 (± 0.018 mm z'ubugari butandukanye)
- Kurangiza hejuru: Ra ≤ 0.8 µm hasi, ntabwo yasya
- Gutobora umwobo: M8 ushyizwemo insanganyamatsiko hamwe na ≥ 12 N · m irwanya gukuramo
Ibi ntabwo aribisabwa byo kwamamaza. Nibitsindisha / kunanirwa kugenzura twemeza dukoresheje Calibrated CMMs hamwe nabapimisha torque kuri buri cyiciro.
Gukora Modular Gukora Gusa Iyo Module Ihuza - Ntabwo Bolt Hamwe Hamwe
Amaduka amwe agura ibice bitandukanye, ukeka ko bihuye. Ntabwo babikora. Ubugenzuzi bwa 2022 bwakorewe 19 bwatsinzwe bwerekanye 73% byagarutsweho kuri T-slot idahuye: umucuruzi umwe yakoresheje impande 14 °; ikindi cyakoreshejwe 15.5 °. Igisubizo? Ibishingwe bya clamp byajugunywe munsi yumutwaro. Gutembera kumwanya byarenze mm 0,05 kuri 300 mm z'uburebure.
Sisitemu yo kumeza ya Siegmund irinde ibi mugukurikiza DIN 6325 yubahiriza ibikoresho byose - pin ya dowel, gufatisha amaboko, guhagarika ibimenyetso. Twabonye abakiriya bagabanya igihe cyo guhindura igice kuva muminota 14 kugeza kumasegonda 92 muguhuza ibidukikije byemewe. Inyungu ntabwo yari mumashanyarazi yihuse. Byari mugukuraho imitekerereze yo mumutwe ya cataloge ya cataloge mbere ya buri giterane.
Imitego itatu iboneza turaburira abakiriya kubyerekeye:
- Imipaka ntarengwa: Gutondekanya ibyago bitatu-50 mm bitera 0.03 mm cumulative runout - byemewe gusya bikabije, ntibyemewe kurangiza kurambirana.
- Kwivanga kwa Dowel: Ibipimo bisanzwe bya mm 6 bivuguruzanya numuyoboro ukonje mubice bimwe. Koresha 5-mm ikomye aho.
- Gukwirakwiza ingufu za clamp: Gufata ingingo enye zikora gusa niba ingingo enye zose zicaye kumurongo umwe. Dupima isahani yibice umunani mbere yo kwemeza imiterere-clamp nyinshi.
Botou Haijun Metal Products Co., Ltd.: Ibikoresho byo kubaka aho Precision ihura nibikorwa
Botou Haijun Metal Products Co., Ltd. yinjiye mu isoko ryibikoresho byuzuye mu mwaka wa 2010 afite intego yoroshye: gukora ibipimo byo mu rwego rwa metero n'ibikoresho bikomeza gukoreshwa nabi mu maduka ya buri munsi. Iyi sosiyete iherereye mu mujyi wa Botou, mu Ntara ya Hebei, yibanda kuri R&D, gukora, no kugurisha ibikoresho n’ibipimo byubatswe ku bipimo bya DIN, ISO, na JIS - ntabwo byanditse gusa ko byujuje ibisabwa.
Twakoranye nabo kumeza yabigenewe 1.500 × 1.000 ya fixture kumasosiyete akora ibikoresho byubuvuzi. Itsinda ryabo ryatanze raporo yuzuye - harimo ibiti byo kuvura ubushyuhe hamwe na scan yo hejuru - mbere yo koherezwa. Nta "byubatswe". Nta gutinda gukora. Urwo rwego rwo gukurikirana rufite akamaro mugihe igenzura rya FDA ryumukiriya wawe rishingiye kumyandiko igenzurwa cyane.
Urubuga rwabo https://www.haijunmetals.com yakira ibishushanyo bikururwa bya GD&T, ibyemezo byibikoresho, hamwe ninyandiko-nyayo yo gusaba - ntabwo ari amafoto yibigega. Ba injeniyeri bakoresha izo nyandiko kugirango barebe neza mbere yo gutumiza. Amatsinda yamasoko arayakoresha kugirango yemeze ibyifuzo bya CAPEX hamwe namakuru akomeye.
Guhitamo Imbonerahamwe ikurikira: Ibibazo bitanu byemeza ROI
Wibagiwe “ikirango cyiza.” Baza ibi aho:
- Nibihe ntarengwa Z-uburebure igice cyawe kirekire gisaba - kandi gukomera kumeza bifata kuri ubwo burebure?
- Ni bangahe bashiraho udasanzwe ukoresha buri cyumweru? Niba birenze 12, modular interchangeability ikubita monolithic design.
- Abakoresha bawe bahindura clamp hamwe na wrenches cyangwa kurekura byihuse? Huza intera nububiko bwimitsi yabo - ntabwo ari urupapuro rwawe.
- Amazi akonje yerekanwa kure ya T-slots? Amazi ahagaze yihuta kwangirika kandi atera kwiyongera mumezi 3-5.
- Urashobora gusimbuza ikintu kimwe cyangiritse T-slot udakuyeho isahani yose? Serivise nyayo igabanya igiciro cyubuzima bwa 40%.
Imbonerahamwe ya Siegmund itanga agaciro gusa mugihe ubwubatsi bwayo buhuye nigitekerezo cyawe cyukuri - ntabwo ari verisiyo yigitabo. Twakuyeho ibice bisa neza neza ku mpapuro ariko tunanirwa ikizamini cya saa tatu za mugitondo: amaboko akonje, itara rike, no kwihanganira zeru kubihuza.
Reba imbere. Igisekuru kizaza cyimeza ntizifata ibice gusa. Bazashyiraho igitutu cya clamp, bamenye ubushyuhe bwumuriro, hamwe na auto-hindura offsets binyuze muri OPC UA. Ariko ameza yatsindiye uyumunsi aracyakemura ikibazo kimwe bakemuye muri 1998: kubona igice neza bwa mbere - buri gihe. Ibyo bitangirana no kumenya neza icyo inzira yawe isaba - no guhitamo a Imbonerahamwe ya siegmund Sisitemu yashizweho kugirango ihure nayo.
