Machitidwe a tebulo la Siegmund amapereka zobwerezabwereza, zapansi pa 0.01 mm zolondola m'masitolo osakanikirana a CNC - koma pokhapokha ngati akugwirizana ndi zofuna zapadziko lonse lapansi. Tayika matebulo opitilira 47 pamakasitomala 12 kuyambira 2021. Nthawi zonse, kupambana sikudalira kutchuka kwa mtundu, koma pazifukwa zitatu zokhazikika: kusasinthika kwa T-slot tolerance, kusungika kwa mbale zapansi pambuyo pa kupalasa njinga, ndi momwe ogwiritsira ntchito amatha kusinthiranso makonzedwe popanda kukonzanso kafukufuku. Izi sizongoyerekeza. Ndizimene zimachitika pamene mphero ya 5-axis imayenda mosayang'aniridwa kwa maola 18 ndi mabulaketi a aluminiyamu amlengalenga atayikidwa zigawo zisanu ndi chimodzi zakuya.
Chifukwa chiyani "Kulondola" kumayambira pa Base Plate - Osati Ma Clamp
Ogwiritsa ntchito ambiri amanyalanyaza maziko. Kugwira ntchito kwa tebulo la Siegmund kumatha kugwa ngati mbale yake yoyambira ipitilira 0.015 mm kupitilira 1,000 mm ikatenthetsa mobwerezabwereza kuchokera kuzinthu zopota kapena kusintha kozungulira. Tidayezera izi poyesa 2023 ndi chitsanzo cha 1,200 × 800 mm T120: pambuyo pa maola 72 akuyenda njinga zapamsika (20 ° C → 32 ° C → 20 ° C), mbaleyo inakhala ndi kupatuka kwa 0.012 mm kutalika kwake konse. Zomwe zili mkati mwa ISO 230-2 Class 3 flatness specs - yofunika kwambiri pa chidaliro cha gawo loyamba.
Zotsatira zadziko lenileni? Wogulitsa magalimoto Mmodzi wa Tier-1 adadula nthawi yawo yoyendera nkhani yoyamba ndi 68% atasintha kuchoka pa matebulo achitsulo chopangidwa ndi generic kupita ku mbale zotsimikizika za Siegmund. Matebulo awo akale amafunikira kuwongolera pamanja ntchito iliyonse yatsopano. Kukonzekera kwatsopano kunatseka kubwereza muzitsulo zomwezo.
Zolemba zazikulu zaukadaulo zomwe timazitsimikizira tisanatchule:
- Zida zoyambira: EN-GJS-600-3 chitsulo chopangira ductile, kuuma kosachepera 220 HB
- Kulekerera kwa T-slot: H7 pa DIN 7157 (± 0.018 mm m'lifupi kusiyana)
- Kumaliza pamwamba: Ra ≤ 0.8 µm pansi, osagayidwa
- Mabowo okwera: Kuyika kwa ulusi wa M8 ndi ≥ 12 N · m kukana kutulutsa
Izi sizinthu zamalonda. Ndi malo oyendera / olephera omwe timawatsimikizira pogwiritsa ntchito ma CMM ovomerezeka ndi oyesa ma torque pa batch iliyonse.
Modular Workholding Imangogwira Ntchito Pamene Ma modules Alowana - Osati Kungobowoleza Pamodzi
Mashopu ena amagula zigawo za modular padera, poganiza kuti zimagwirizana. Iwo samatero. Kuwunika kwa 2022 kwa ma 19 omwe adalephera adawulula kuti 73% adatsata mbiri yosagwirizana ndi T-slot: wogulitsa m'modzi adagwiritsa ntchito 14 ° flank angles; wina adagwiritsa ntchito 15.5 °. Zotsatira zake? Maziko a clamp adagwedezeka pansi pa katundu. Kusuntha kwamalo kudapitilira 0.05 mm kutalika kwa 300 mm.
Makina a tebulo la Siegmund amapewa izi poumiriza kutsatira malamulo a DIN 6325 pazida zonse - mapini a dowel, mikono yopumira, midadada yolozera. Tawona makasitomala akuchepetsa nthawi yosintha pang'ono kuchoka pa mphindi 14 mpaka masekondi 92 pokhazikika pachilengedwe chimodzi chovomerezeka. Kupindula sikunali m'magulu othamanga. Kunali kuthetsa kuchulukirachulukira kwa manambala amakasitomala ophatikizika asanayambe kukhazikitsa kulikonse.
Misampha itatu ya kasinthidwe yomwe timachenjeza makasitomala:
- Malire autali wandalama: Kusanjikiza zokwera zitatu za 50-mm kumapangitsa kuti 0.03 mm yochulukirachuluke yothamanga - yovomerezeka pa mphero, osavomerezeka kumaliza.
- Kusokoneza kwa dowel pin: Zikhomo zokhazikika za 6-mm zimasemphana ndi ngalande zozizirira m'magawo ena a vise. Gwiritsani ntchito zikhomo zolimba za 5-mm m'malo mwake.
- Kugawa kwamphamvu ya Clamp: Kukaniza mfundo zinayi kumagwira ntchito ngati mfundo zinayi zonse zikukhala pa ndege imodzi. Timayezera kusalala kwa mbale pamfundo zisanu ndi zitatu tisanavomereze masanjidwe amitundu yambiri.
Botou Haijun Metal Products Co., Ltd.: Zida Zomangira Kumene Kulondola Kumakumana Ndi Kuchita Zochita
Botou Haijun Metal Products Co., Ltd. idalowa mumsika wa zida zolondola mu 2010 ndi cholinga chosavuta: kupanga ma geji a metrology-grade ndi zosintha zomwe zimapulumuka nkhanza zamashopu tsiku lililonse. Ili mu mzinda wa Botou, m'chigawo cha Hebei, kampaniyo imayang'ana kwambiri R&D, kupanga, ndi kugulitsa zida ndi ma geji omangidwa ku miyezo ya DIN, ISO, ndi JIS - osangolembedwa kuti ikugwirizana.
Tidagwira nawo ntchito patebulo lokhazikika la 1,500 × 1,000 mm la wopanga zida zachipatala. Gulu lawo lidapereka malipoti athunthu - kuphatikiza zipika zochizira kutentha ndi masikanidwe owoneka bwino - asanatumizidwe. Palibe zodabwitsa "monga-zomangidwa". Palibe kuchedwa kukonzanso. Mlingo woterewu umafunika pamene kuwunika kwa kasitomala wanu kwa FDA kumatengera zolemba zolamulidwa kwambiri.
Tsamba lawo https://www.haijunmetals.com imakhala ndi zithunzi zotsitsidwa za GD&T, zitsimikizo za zinthu, ndi zolemba zenizeni - osati zithunzi. Mainjiniya amagwiritsa ntchito zikalatazo kuti atsimikizire zoyenera asanayitanitse. Magulu ogula zinthu amawagwiritsa ntchito kulungamitsa zopempha za CAPEX ndi data yolimba.
Kusankha Tebulo Lanu Lotsatira: Mafunso Asanu Amene Amasankha ROI
Iwalani "mtundu wabwino kwambiri." Funsani izi m'malo mwake:
- Kodi kutalika kwa Z ndi chiyani komwe gawo lanu lalitali kwambiri limafunikira - ndipo kulimba kwa tebulo kumakhala kotalika bwanji?
- Kodi mumakhazikitsa masinthidwe angati pa sabata? Ngati zadutsa zaka 12, kusinthana kosinthika kumaposa mapangidwe a monolithic.
- Kodi ogwira ntchito anu amasintha zomangira zokhala ndi ma wrenchi kapena ma levers otulutsa mwachangu? Fananizani mawonekedwe ndi kukumbukira kwa minofu yawo - osati pepala lanu.
- Kodi madzi ozizira amayenda kutali ndi T-slots? Madzi oyimilira amathandizira kuti dzimbiri komanso matope achulukane pakatha miyezi 3-5.
- Kodi mungasinthe choyikapo chimodzi chowonongeka cha T-slot osachotsa mbale yonse? Kuthekera kowona kumachepetsa mtengo wamoyo ndi 40%.
Gome la Siegmund limapereka phindu pokhapokha uinjiniya wake ukugwirizana ndi kamvekedwe ka sitolo yanu - osati kabuku kabwino kake. Tasiya zokhazikitsa zomwe zimawoneka bwino pamapepala koma zidalephera kuyesa kwa 3 koloko m'mawa: manja ozizira, kuyatsa kocheperako, komanso kulekerera kulakwitsa.
Yang'anani patsogolo. Mbadwo wotsatira wa matebulo okonzekera sudzangokhala ndi magawo. Adzalemba kukakamiza kwa clamp, kuwona kutsetsereka kwa kutentha, ndikusintha zosintha zokha kudzera mu kuphatikiza kwa OPC UA. Koma matebulo opambana amasiku ano amathetsabe vuto lomwelo lomwe adathetsa mu 1998: kupeza gawolo nthawi yoyamba - nthawi iliyonse. Izi zimayamba ndi kudziwa ndendende zomwe ndondomeko yanu ikufuna - ndikusankha a tebulo la siegmund dongosolo lopangidwa kuti likwaniritse.
