Iisistim zetafile zeSiegmund zinikezela ngokuphindaphindwayo, i-sub-0.01 mm yokuchaneka kokubeka kwindawo exubene kakhulu kwiivenkile ze-CNC - kodwa kuphela xa ifaniswe neemfuno zokuhamba komsebenzi zehlabathi. Sifake ngaphezulu kweetafile ezingama-47 kuzo zonke izibonelelo zabaxumi abali-12 ukusukela ngo-2021. Kuyo yonke imeko, impumelelo ibingaxhomekekanga kudumo lwebrendi, kodwa kwizinto ezintathu ezibambekayo: Ukunyamezelana kwe-T-slot, ukugcinwa kweplate flatness emva kokuhamba ngebhayisekile eshushu, kunye nokuba abaqhubi banokukhawuleza kangakanani ukucwangcisa kwakhona ngaphandle kokuhlaziya inkqubo. Oku akuyothiyori. Yinto eyenzekayo xa ilitye lokusila eli-5-axis libaleka lingajongwanga iiyure ezili-18 kunye nezibiyeli ze-aluminiyam ze-aerospace ezipakishwe ngokwemigangatho emithandathu ubunzulu.
Kutheni “Ukuchaneka” Kuqala kwiSiseko sePlayiti - hayi iiClamps
Uninzi lwabasebenzisi lujongela phantsi isiseko. Ukusebenza kwetafile yeSiegmund iyawohloka ukuba isiseko sayo sepleyiti sijika ngaphezulu kwe-0.015 mm ngaphezulu kwe-1,000 mm emva kokufudumeza okuphindaphindiweyo kwimithwalo yokusonta okanye ukutshintshwa kwe-ambient. Silinganise oku ngexesha lovavanyo lwe-2023 kunye ne-1,200 × 800 mm T120 imodeli: emva kweeyure ze-72 zebhayisikili ezifanisiweyo zomgangatho wevenkile (20 ° C → 32 ° C → 20 ° C), ipleyiti ibambe i-0.012 mm ukuphambuka kubude bayo obupheleleyo. Oko kungaphakathi kwe-ISO 230-2 yodidi lwe-3 ye-flatness specs-ibaluleke kakhulu kwinxalenye yokuqala yokuzithemba.
Isiphumo sokwenyani sehlabathi? Umthengisi weemoto omnye weNqanaba loku-1 unciphise ixesha labo lokuhlola inqaku lokuqala ngama-68% emva kokutshintshela kwiitafile zentsimbi ezenziwe zafana nentsimbi ukuya kwiipleyiti zeSiegmund eziqinisekisiweyo. Iitafile zabo ezindala zazifuna ukuguquguquka kwezandla phambi komsebenzi omtsha ngamnye. Ukuseta okutsha kutshixe ukuphinda-phinda kwintsimbi ngokwayo.
Iimpawu eziphambili zobugcisa esiziqinisekisayo phambi kokucaphula:
- Izinto ezisisiseko: EN-GJS-600-3 intsimbi ye-ductile, ubuncinane be-220 HB ubulukhuni
- Ukunyamezela kwe-T-slot: H7 nge-DIN 7157 (± 0.018 mm ububanzi benguqu)
- Ukugqitywa komphezulu: Ra ≤ 0.8 µm umhlaba, awugaywanga
- Ukunyuka kwemingxuma: I-M8 ifakela intambo kunye ≥ 12 N · m ukukhupha ukuchasana
La ayingomabango okuthengisa. Ziindawo zokuhlola ezidlulayo / ezisileleyo esiziqinisekisayo sisebenzisa ii-CMM ezilinganisiweyo kunye nabavavanyi betorque kwibhetshi nganye.
Ukusebenza kweModyuli Kusebenza kuphela xa iiModyuli zinxibelelana - hayi nje iBolt kunye
Ezinye iivenkile zithenga amacandelo emodyuli ngokwahlukeneyo, zicinga ukuhambelana. Abayenzi. Uphicotho lwe-2022 lwe-19 lwe-setups engaphumelelanga luveze i-73% elandelwayo kwiprofayili ye-T-slot engafanelekanga: umthengisi omnye usebenzise i-14 ° flank angles; enye isebenzise i-15.5°. Isiphumo? Iziseko zeclamp zashukunyiswa phantsi komthwalo. Ukukhukuliseka kwisikhundla kudlule kwi-0.05 mm nge-300 mm ubude.
Iisistim zetafile zeSiegmund ziyakunqanda oku ngokunyanzelisa ukuthotyelwa kweDIN 6325 ngokungqongqo kuzo zonke izincedisi - izikhonkwane zedowel, iingalo ezibambayo, iibhloko zesalathiso. Sibonile abathengi behlisa ixesha lokutshintsha ukusuka kwimizuzu eli-14 ukuya kwimizuzwana engama-92 ngokubeka emgangathweni kwi-ecosystem enye eqinisekisiweyo. Inzuzo yayingekho kwi-clamps ekhawulezayo. Yayisekushenxiseni i-mental overhead yamanani ekhathalogu okuphambanisa iireferensi zamanani ekhathalogu phambi kokuseta ngakunye.
Imigibe emithathu yoqwalaselo esilumkisa ngayo abathengi:
- Imida yokupakisha ubude: Ukupakisha izinyusi ezintathu ze-50-mm kudala i-0.03 mm eyongezelekayo yokubaleka - eyamkelekileyo ekugaleni okurhabaxa, okungamkelekanga ekugqibeni ukukruqula.
- Ukuphazamiseka kwesikhonkwane seDowel: Izikhonkwane eziqhelekileyo ze-6-mm ziphikisana kunye neziteshi zokupholisa kwezinye iziseko ze-vise. Sebenzisa izikhonkwane eziyi-5-mm endaweni yoko.
- Ukuhanjiswa kwamandla okubamba: Ukubamba amanqaku amane kusebenza kuphela ukuba omane amanqaku ahlala kwinqwelomoya enye. Silinganisa ukuthambeka kwepleyiti kumanqaku asibhozo ngaphambi kokuba sivume uyilo lwe-multi-clamp.
I-Botou Haijun Metal Products Co., Ltd.: Izixhobo zokwakha apho ukuchaneka kuhlangana nokusebenza
I-Botou Haijun Metal Products Co., Ltd. yangena kwimarike yezixhobo ezichanekileyo ngo-2010 nenjongo elula: ukwenza iigeyiji zebanga le-metrology kunye nezinto ezisindayo ukusetyenziswa kakubi kweevenkile mihla le. Efumaneka kwisiXeko saseBotou, kwiPhondo laseHebei, inkampani igxile kwi-R & D, imveliso, kunye nokuthengiswa kwezixhobo kunye nemilinganiselo eyakhelwe kwi-DIN, i-ISO, kunye nemigangatho ye-JIS - ingabhalwa nje ngokuthobelayo.
Sisebenze kunye nabo kwitafile yesiko ye-1,500 × 1,000 mm yokulungiswa komenzi wekhontrakthi yesixhobo sonyango. Iqela labo libonelele ngeengxelo ezipheleleyo zomda-kuquka iinkuni zokunyanga ubushushu kunye neskeni soburhabaxa bomphezulu - phambi kokuthunyelwa. Akukho "njengoko-kwakhiwe" izinto ezimangalisayo. Akukho kulibaziseka ekusebenzeni kwakhona. Elo nqanaba lokulandelelwa libalulekile xa uphicotho lomthengi wakho lwe-FDA luxhomekeke kumaxwebhu alawulwa kakhulu.
Indawo yabo https://www.haijunmetals.com ibamba imizobo ye-GD&T ekhutshelwayo, iziqinisekiso zemathiriyeli, kunye namanqaku esicelo sokwenyani — hayi iifoto zesitokhwe. Iinjineli zisebenzisa loo maxwebhu ukuqinisekisa ukuba kufanelekile phambi kokuodola. Amaqela okuthengwa kweempahla neenkonzo asebenzisa zona ukuthethelela izicelo zeCAPEX nge-hard data.
Ukukhetha iTheyibhile yakho elandelayo yokuLungisa: Imibuzo emihlanu ethatha isigqibo nge-ROI
Libala “ibhrendi ebalaseleyo.” Buza ezi ndawo:
- Bobuphi obona bude buphezulu be-Z eyona nxalenye inkulu ifunayo-kwaye ngaba ukuqina kwetafile kubambe kobo mphakamo?
- Zingaphi iiseti ezizodwa oziqhubayo ngeveki? Ukuba ingaphezulu kwe-12, ukutshintshiselana kweemodyuli kubetha uyilo lwe-monolithic.
- Ngaba abaqhubi bakho bahlengahlengisa i-clamps enezitshixo okanye iileva ezikhutshwa ngokukhawuleza? Tshatisa ujongano kwinkumbulo yezihlunu zabo - hayi iphepha lakho.
- Ngaba amanzi okupholisa ajongiswe kude kwiindawo zokubeka iT? Ulwelo olumileyo lukhawulezisa ukubola kwaye lubangela ukwakheka kodaka kwiinyanga ezi-3-5.
- Ngaba unokutshintsha i-T-slot enye eyonakeleyo ifake ngaphandle kokukrazula ipleyiti yonke? Ukusebenza kokwenyani kunciphisa iindleko zobomi ngama-40%.
Itheyibhile yeSiegmund inikezela ngexabiso kuphela xa ubunjineli bayo bulungelelaniswa nesingqisho sokwenyani sevenkile yakho - ingeyiyo inguqulelo yencwadana. Siye sazilahla iiseti ezijongeka zigqibelele ephepheni kodwa zasilela kuvavanyo lweshift yentsimbi yesi-3: izandla ezibandayo, ukukhanya okumfiliba, kunye nokunganyamezeli ukulungelelana.
Jonga phambili. Isizukulwana esilandelayo seetafile zokulungisa asiyi kubamba nje iinxalenye. Baza kungena kuxinzelelo lwe-clamp, babone ukutyibilika kwe-thermal, kunye nohlengahlengiso oluzenzekelayo ngokudityaniswa kwe-OPC UA. Kodwa iitheyibhile zanamhlanje eziphumeleleyo zisacombulula ingxaki efanayo abazisombulule ngo-1998: ukufumana inxalenye echanekileyo okokuqala - rhoqo. Oko kuqala ekwazini kanye ukuba inkqubo yakho ifuna ntoni - kunye nokukhetha i itafile ye-siegmund inkqubo yenzelwe ukuhlangabezana nayo.
