
2026-04-19
Imbonerahamwe yo gusudira hamwe nibikoresho bihindura gukeka muri geometrie. Twarebye abahimbyi bapfusha iminota 22 kuri buri gice cyo gusimbuza ibyuma. Twapimye ibitonyanga bisubirwamo bya 47% mugihe dukoresheje clamps ya bolt-hasi aho gukoresha sisitemu ya T-slot. Icyitonderwa ntabwo ari theoretical-irashobora gupimwa, gusubirwamo, no guhuzwa neza no gukomera, guhinduka, hamwe nubushyuhe bwumuriro wa platform yawe shingiro.
Amaduka menshi atangirira ku isahani iringaniye isudira ku maguru y'icyuma. Irasa neza - kugeza igihe ubushyuhe bugoretse nyuma yamasaha atatu yo gukomeza gusudira. Twagerageje ibyapa bitandatu bisanzwe 1.500 × 3.000 mm byibanze munsi ya 220-amp MIG pass: bibiri byahinduye mm zirenga 0.8 muminota 90. Ibyo birahagije kugirango uhuze nabi 6-mm yuzuye yuzuza hejuru ya mm-300. Kunanirwa kwisi-gake ntibikomoka kubuhanga buke-buturuka ku guhungabana gushingiye.
Imbonerahamwe nukuri yo gusudira igomba kuba yujuje ibintu bitatu bidashobora kuganirwaho: kwihanganira uburinganire ≤ ± 0.15 mm / m, umwobo wuburyo bwa moderi (T-slot cyangwa grid yacukuwe) hamwe na 800 kg imbaraga zo gufatira kumurongo, na misa yubushyuhe ihagije kugirango ikuremo 15+ kW-iminota yingufu za arc nta gutandukana gupimwa. Ikintu cyose gike gihatira abashoramari kwishyura intoki - gutinda igihe cyinzira, kongera ibisigazwa, no kwihutisha umunaniro.
Ibi tubibona buri munsi mugenzura ryabakiriya. Umwe mu batanga amamodoka yo mu cyiciro cya 2 yagabanije umusaruro wa mbere uva kuri 68% ugera kuri 93% nyuma yo gusimbuza ameza y’imyaka 12 y’ameza y’icyuma hamwe n’uburebure bwa mm-40 z'ubugari, icyuma cyorohewe n’icyuma kirimo 28-T-ibibanza hamwe na bisi ya bisi ihuriweho. ROI ntabwo yari mu muvuduko-yari mu gukuraho imirimo yo gukora no kugenzura ibipimo.
Bamwe barashobora kuvuga ko abasudira babahanga badakeneye ibikoresho. Ariko ubuhanga ntiburenga physics. Electrode ya 3,2-mm itanga ubushyuhe bwaho hejuru ya 6.000 ° C. Hatabayeho gukumira, buri gice kigenda - rimwe na rimwe giteganijwe, akenshi ntabwo. Ibikoresho bifunga * umubano * hagati yibigize, ntabwo ari umwanya wabo gusa.
Ibikoresho bifatika bikora ibintu bitatu icyarimwe:
Twubatsemo ibikoresho byabugenewe bitagira umuyonga wifashishije imashini zipakurura amasoko hamwe na ± 0,02 mm zisubirwamo hamwe na pneumatic clamp zitanga kg 1,200 kuri 0.6 MPa. Igihe cyigihe cyaragabanutse kuva 14.2 kugeza kuminota 5.7. Ibisigazwa byagabanutse kuva kuri 11.3% bigera kuri 0.8%. Urufunguzo ntirwakoreshwaga-rwakuraho impinduka umukoresha adashobora kugenzura.
Amakosa asanzwe? Ibice birenze urugero, wirengagije inzira yo kwagura ubushyuhe, no gukoresha ibikoresho bya aluminiyumu kubushyuhe bwinshi. Coefficient ya Aluminium yo kwagura ubushyuhe ni 2,4 × ibyuma. Akabari ka mm-500 ya aluminiyumu yagura mm 1,3 kuri 200 ° C-bihagije kugirango hafungurwe icyuho gikomeye mumazu yumuvuduko.
Imbonerahamwe yo gusudira hamwe nibikoresho bikwiranye n'amaduka yubaka imiryango 5-15 idasanzwe buri mwaka. Isahani isanzwe ya T-slot, guhinduranya, hamwe na clamps zitondekanya kureka wongere wubake mumasaha-atari ibyumweru. Ariko modularité ifite imipaka: umutwaro ntarengwa ntushobora kurenga kg 3.500, kandi gukabya gukabije (± 0,05 mm) bisaba kwinjiza ibikoresho byabigenewe.
Ibikoresho byigenga byiganje mu kirere no mu bikoresho byubuvuzi. Batanga micron-urwego rusubirwamo ariko bigura 3-7 × birenze kandi bifata ibyumweru 8-14 kugirango byemeze. Muminsi ishize twatanze icyuho-cyuma cya titanium orthopedic yatewe aho kurangiza hejuru yagombaga gufata Ra ≤ 0.4 µm - kandi gutwarwa nubushyuhe hejuru y ibahasha ya mm 1200 byagumye munsi ya mm 0.018 mumasaha 4.
Ihitamo ryirengagijwe cyane ni hybrid: ameza shingiro yimeza ihujwe na progaramu yihariye yo hejuru. Umukiriya umwe mubikoresho byubuhinzi akoresha 2000 × 4000 mm ya T-slot nkumugongo wabo. Basimburana mu masahani atanu yabugenewe - imwe yo kubamo inzu ya traktor, imwe yo guhagarika hydraulic valve, imwe yo guterana kwa PTO. Igihe cyo gushiraho cyagabanutseho 76%. Igikoresho cyo gushora cyagabanutseho 42% hamwe na gasutamo yuzuye.
Baza ibi bibazo mbere yo kugura: Ni ubuhe butumwa bubi-bubi bukabije? Ni bangahe udasanzwe ukoresha buri kwezi? Ese inzira yawe ya QA isaba gukurikiranwa na datum? Niba udashobora gusubiza uko ari bitatu, tangira hariya - ntabwo ukoresheje igiciro cyangwa ikirango.
Botou Haijun Metal Products Co., Ltd yatangiye mu 2010 ifite intego imwe: kubaka ibikoresho bikomeza kubaho mu iduka. Isosiyete iherereye mu mujyi wa Botou, mu Ntara ya Hebei, iyi sosiyete ishushanya ameza yo gusudira hamwe n’ibikoresho bikoreshwa - ntabwo ari laboratoire. Uburebure bwa mm-40 z'uburebure, busanzwe Q345B ibyuma byoroha byoroha: guhagarika itanura bikurikirwa no gusaza kunyeganyega. Uburinganire bufite mm 0,12 mm / m kuri metero 3 - bigenzurwa na laser interferometrie, ntabwo igororotse.
Buri muyoboro wa T-slot urimo ibintu 55HRC byongeweho byapimwe 1.000.000 clamp cycle. Buri bisi yubutaka yujuje IEC 61000-4-5 ibipimo byubudahangarwa. Nta kintu na kimwe “ciza gihagije.” Ibikoresho byabo bya modular birimo ibipimo byerekana uburebure bwa metero, ibipimo fatizo bya magnetiki, hamwe na bolc igenzurwa na torque - byose bikurikiranwa na laboratoire yemewe na CNAS.
Uzasanga ibicuruzwa byabo kuri https: //www.haijunmetals.com - ntabwo biri muri kataloge yuzuye, ariko mu nganda aho amasaha yo hejuru arenze ubwiza. Aho abasudira bavuga ngo "iki kintu ntikigenda mu mezi 18," ntabwo "Ndizera ko gifashe uyu munsi."
Ameza yo gusudira hamwe nibikoresho ntabwo ari ibikoresho. Nabafatanyabikorwa bacecetse muri buri jwi ryumvikana weld. Hitamo nkuko uhitamo electrode yawe - witaye kuri metallurgie, kwihanganira, no kwihangana kwisi. Kuberako ibisobanuro bitashyizweho rimwe. Irasubirwamo-inshuro ibihumbi-nta guhuzagurika.