Ibikoresho byo gusudira muburyo butanga ibisobanuro byukuri kandi bihinduka byihuse - cyane cyane mugihe iduka ryawe rikoresha imiryango myinshi, icyiciro gito-giciriritse, cyangwa kenshi mubikorwa byubwubatsi. Muri Botou Haijun Metal Products Co., Ltd., twabohereje mumishinga 127 yo guhimba kuva 2021. Muri buri gihe, igihe cyo gushiraho cyagabanutseho 63% ugereranije. Itandukaniro rinini mubiterane byo gusudira byakomotse kuri mm 1.8 kugeza kuri ± 0.4 mm. Kandi yego - twapimye ko hamwe na Calibrated CMMs, ntabwo ari igereranyo.
Kuki "modular" atari impimbano yo kwamamaza gusa-ni ugusubiramo ibya fiziki
Imigenzo gakondo yo gusudira ifunga geometrie mugice kimwe cyicyuma. Hindura ikibanza kimwe? Wowe imashini, ongera usudire, wongere ushushe-utegure-hanyuma utegereze iminsi itatu kugirango ugabanye imihangayiko. Ibikoresho byo gusudira muburyo bukoresha ibyapa bisanzwe, aho bihurira, clamp, hamwe na kinematike - byose byakomereje kuri HRC 58–62, byose ISO 9001 bikurikiranwa. Turabashiraho hamwe na pin ya dowel hamwe na feri igenzurwa na torque, ntabwo dukoresha gusudira. Ibyo bivuze kugoreka zeru zeru mugihe cyo guterana. Bisobanura kandi guhinduranya pin ya 32-mm ya pin kuri verisiyo ya mm 25 bifata amasegonda 47-ntabwo ari amasaha 4.5.
Ariko dore ibyo abatanga isoko benshi batazakubwira: modularity ikora gusa niba ibice shingiro bya sisitemu bisangiye imiterere rusange ya datum. Dukoresha mm 100 × 100 mm gride hamwe na ± 0.01 mm kwihanganira imyanya hejuru yububiko bwose. Ahantu hose, umwobo, na T-slot ihuza iyo gride. Oya "funga bihagije." Nta murima utezimbere. Mugihe abakiriya batwoherereje amadosiye YINTAMBWE hamwe na GD&T guhamagarwa, twemeza gushyira ahabigenewe kurwanya iyo gride mbere yo guca ibyuma byose.
Ingaruka nyazo kwisi? Umukiriya umwe wimashini zubuhinzi yagabanije ingingo yambere yo kugenzura kuva kumasaha 11 kugeza kuminota 92. Jig yabo yabanje yasabye intoki shiming kumanota atandatu. Verisiyo yacu ya modular yakoresheje v-bloks eshatu zo kwikuramo hamwe na pneumatike ebyiri zo guhinduranya - byombi byabanje guhinduka kugeza kuri 0.005 mm gusubiramo.
Amakosa atatu yica ROI mbere yo gusudira bwa mbere
Amakipe amwe avura modular nkibikoresho bya Lego - gufatira hamwe, gufunga hasi, gutangira gusudira. Ibyo birananirana buri gihe. Dore icyacitse:
Kwirengagiza isahani yibanze: Intambara ya mm 0,15 hejuru ya mm 600 itera kwibeshya. Turagenzura neza kuri plaque ya granite mbere yo koherezwa - ntabwo dukoresheje ibipimo byerekana, ariko hamwe na laser interferometero. Kuvanga ibirango: Ntabwo T-slots zose "zisanzwe" zihuye na ISO 2768-mK kwihanganira. Gusa duhuza ibice byageragejwe kurwanya ibipimo byacu bwite. Guhuza ibicuruzwa byambukiranya bisa neza ku mpapuro - kugeza ku ya 17 weld yahinduye igice cya 0.3 mm hagati. Kureka guhuza DFM. Dukoresha DFM igenzura * mbere yuko * igishushanyo mbonera gitangira. Niba uruzitiro rusudutse rwicaye mm 8 uvuye kuruhande rwa flange, turabishyiraho ibendera - kandi turasaba ko radiyo 0,5 mm yiyongera kugirango ikure urwasaya. Twabonye amaduka akoresha $ 18,000 kubikoresho bya modular-hanyuma atakaza $ 22,000 mumashanyarazi mugihe cyamezi atatu kuko basibye izo ntambwe. Modularity ntabwo ibabarira igenamigambi ribi. Irakomeza.
Ukuntu Botou Haijun yubaka ibikoresho bikomeza amagorofa nyayo
Ntabwo tugurisha ibice bya catalog. Twubaka modular yo gusudira nkibikoresho bya injeniyeri-hamwe nuburyo bukomeye dushyira kumurongo wimbitse-yimodoka. Buri cyiciro kirimo:
Isahani yoroheje ya EN-GJS-400-15 isahani yicyuma, ikozwe mumikorere imwe ikomeza kumashanyarazi yacu ya CNC (nta re-fixturing) Abashakisha bikozwe muri AISI 4140 ibyuma bikomye, hamwe nubutaka bwerekana ahantu hamwe nu miyoboro ikonjesha kugirango ikoreshwe cyane. Ibibyimba bya pneumatike byapimwe byibura 12,000 byikurikiranya byibuze - bipimirwa munzu hamwe na selile zipakurura hamwe na compte cycle, ntabwo ari datasheets y'abacuruzi. Raporo yubugenzuzi bwuzuye: CMM isikana imibare yose ikomeye, kugenzura gukomera kumanota atanu kuri buri mwanya, hamwe no kwemeza torque kuri buri kintu cyihuta. Kohereza ibikoresho hamwe na code ya QR ikurikiranye. Sikana imwe, hanyuma ukuremo amateka yuzuye ya metrologiya - ibiti bya CMM, ibyemezo byo kuvura ubushyuhe, ndetse nabakoresha umukono kuri buri QC kuri bariyeri. Nta PDF. Nta munyururu wa imeri. Gusa amakuru yagenzuwe.
Ibi ntabwo birenze ubuhanga. Nuburyo dukomeza 95.7% kugihe cyo kugemura ku mugabane wa 4-nubwo byihutirwa amasaha 72. Kuberako iyo fixture igeze, irakora. Ubwa mbere. Igihe cyose.
Tangira aho inzira yawe ituye - ntabwo ariho kataloge itangirira
Niba umushinga wawe utaha urimo guteranya ibyuma hamwe na ± 0.3 mm weld kwihanganira ikidodo-cyangwa niba usubiramo prototypes hamwe nibintu bitatu byateganijwe kuvugururwa-ibikoresho byo gusudira muburyo ntibisanzwe. Ninzira yawe yihuse kumusaruro uhamye. Botou Haijun Metal Products Co., Ltd ishushanya kandi ikora ibikoresho byo gusudira munzu, ukoresheje ikigo kimwe cyujuje ISO gitanga kashe yawe ya kashe kandi igizwe nuruzitiro. Nta ntoki. Nta bacuruzi bo hanze. Itsinda rimwe gusa rifite geometrie kuva dosiye ya CAD kugeza weld ya nyuma.
Turasubiza ibibazo bya tekiniki mumasaha 48. Ibitekerezo byubwubatsi-harimo ibishushanyo mbonera hamwe no kwihanganira ibintu-bigwa muri inbox yawe muminsi itatu y'akazi. Niba kandi igice cyawe gifite umugozi weld hafi ya radiyo ifatanye? Tuzakubwira - mbere yo guca icyambere ubusa.
Igihagararo gitangirana nu mwanya uteganijwe. Icyitonderwa gitangirira aho igice gikora ibyuma. Niyo mpamvu buri wese ibikoresho byo gusudira sisitemu dutanga itwara garanti yamezi 24 ikora - ntabwo irwanya inenge gusa, ahubwo irwanya kunanirwa kwihanganira ibyatangajwe mubikorwa bisanzwe.
