Zowotcherera zowotcherera zimabweretsa kulondola kobwerezabwereza komanso kusinthika mwachangu, makamaka ngati shopu yanu imagwira mabanja angapo, ma batch otsika mpaka apakatikati, kapena kubwereza uinjiniya pafupipafupi. Ku Botou Haijun Metal Products Co., Ltd., tawatumizira m'mapulojekiti opangira 127 kuyambira 2021. Muzochitika zonse, nthawi yokonza zida idatsika ndi 63% pafupifupi. Kusiyanasiyana kwapang'onopang'ono pamisonkhano yama weld kumangiriridwa kuchokera ku ± 1.8 mm mpaka pansi ± 0.4 mm. Ndipo inde - tidayesa izi ndi ma CMM okhazikika, osati kuyerekezera.
Chifukwa chiyani "modular" sikungotengera malonda chabe - ndikubwerezabwereza mothandizidwa ndi physics
Zojambula zama welded zachikhalidwe zimatseka geometry kukhala chimango chimodzi chachitsulo. Sinthani malo a dzenje limodzi? Mumakina, kuwotchereranso, kutenthetsanso-ndikudikirira masiku atatu kuti muchepetse nkhawa. Zopangira zowotcherera zokhazikika zimagwiritsa ntchito mbale zoyambira zokhazikika, zowunikira, zotsekera, ndi ma kinematic mounts - zonse zowumitsidwa ku HRC 58-62, zonse za ISO 9001 zotsatiridwa. Timawayika ndi mapini a dowel ndi zomangira zoyendetsedwa ndi torque, osati ma welds. Izi zikutanthauza kuti zero kutentha kupotoza pa msonkhano. Zimatanthauzanso kusinthanitsa pini ya 32-mm ya 25-mm kumatenga masekondi 47 - osati maola 4.5.
Koma izi ndi zomwe ogulitsa ambiri sangakuuzeni: modularity imagwira ntchito ngati zigawo zoyambira zamakina zimagawana dongosolo lofanana. Timagwiritsa ntchito gridi ya 100 × 100 mm yokhala ndi kulolerana kwa ± 0.01 mm pamtunda wonse wa mbale. Malo aliwonse, dzenje, ndi T-slot zimagwirizana ndi gridiyo. Ayi "pafupi mokwanira." Palibe kusintha kwamunda. Makasitomala akatitumizira mafayilo a STEP okhala ndi ma callout a GD&T, timatsimikizira kuyika kwa malo motsutsana ndi gululi tisanadule chitsulo chilichonse.
Zotsatira zadziko lenileni? Makasitomala m'modzi wamakina olima adachepetsa nthawi yoyang'anira nkhani yoyamba kuchoka pa maola 11 mpaka mphindi 92. Jig yawo yam'mbuyomu inkafuna kugwedezeka kwamanja pamfundo zisanu ndi chimodzi. Mtundu wathu wa modular udagwiritsa ntchito ma v-blocks atatu odzipangira okha ndi zingwe ziwiri za pneumatic toggle — zonse zidasinthidwa kukhala 0.005 mm kubwereza.
Zolakwitsa zitatu zomwe zimapha ROI musanayambe kuwotcherera
Magulu ena amagwiritsa ntchito zida zofananira monga ma seti a Lego - kudumpha limodzi, kutsika, kuyamba kuwotcherera. Izo zimalephera nthawi zonse. Izi ndi zomwe zimasweka:
Kunyalanyaza kutsika kwa mbale: Kupindika kwa 0.15 mm kupitilira 600 mm kumapanga zolakwika zochulukirapo. Timatsimikizira kutsetsereka pamiyala ya pamwamba pa granite tisanatumizidwe-osati ndi zizindikiro zoyimba, koma ndi laser interferometers. Kusakaniza mitundu: Sikuti ma T-slots onse "okhazikika" omwe amafanana ndi kulekerera kwa ISO 2768-mK. Timangophatikiza zigawo zoyesedwa ndi ma master gauges athu. Kugwirizana kwamtundu wamtundu kumawoneka bwino pamapepala-mpaka 17th weld pass ikasuntha gawo la 0.3 mm kuchoka pakati. Kudumpha kulumikizana kwa DFM: Choyikapo chingathe kugwira gawo bwino-koma ngati mbali ya bend radii kapena weld access zones zikasemphana ndi kuyika kwa zingwe, ogwiritsa ntchito amamasula mabawuti kapena kuwonjezera ma spacers. Timayendetsa macheke a DFM *asana* kupanga mapangidwe apangidwe. Ngati cholumikizira chowotcherera chikhala 8 mm kuchokera m'mphepete mwa flange, timachiyika chizindikiro - ndikuwonetsa kuti chiwonjezeko cha 0.5 mm kuti muchotse nsagwada. Tawonapo masitolo akuwononga $ 18,000 pa hardware modular-kenako kutaya $22,000 mu zidutswa pa miyezi itatu chifukwa iwo analumpha masitepe amenewo. Modularity samakhululukira kusakonzekera bwino. Icho chimachikulitsa icho.
Momwe Botou Haijun amapangira zida zomwe zimapulumuka m'mashopu enieni
Sitigulitsa magawo a catalog. Timamanga zowotcherera modular monga makina ang'onoang'ono opangidwa - molimba momwe timagwiritsira ntchito pamabulaketi amagalimoto ozama kwambiri. Chigawo chilichonse chimakhala ndi:
EN-GJS-400-15 ductile iron base mbale yochepetsera kupsinjika, yopangidwa ndi ntchito imodzi mosalekeza pa mphero yathu ya CNC gantry (palibe kukonzanso) Malo opangidwa kuchokera ku chitsulo cholimba cha AISI 4140, chokhala ndi malo opezeka pansi komanso njira zoziziritsira zophatikizika zogwiritsa ntchito mozungulira kwambiri. Makapu a pneumatic adavotera mizungu 12,000 yocheperako - yoyesedwa m'nyumba yokhala ndi ma cell olemetsa ndi zowerengera zozungulira, osati ma database Malipoti oyendera athunthu: CMM imayang'ana ma datamu onse ovuta, kutsimikizira kuuma kwa mfundo zisanu pa malo aliwonse, ndi kutsimikizira kwa torque pa chomangira chilichonse. Timatumiza zosintha zomwe zili ndi ma QR codes. Jambulani imodzi, ndipo mumakoka mbiri yake yonse ya metrology - zipika za CMM, ziphaso zothandizira kutentha, ngakhale kusaina kwa oyendetsa pamalo aliwonse a QC. Palibe ma PDF. Palibe unyolo wa imelo. Zomwe zangotsimikiziridwa.
Izi sizowonjezera-injiniya. Ndi momwe timasungira 95.7% potumiza nthawi yake m'makontinenti 4-ngakhale zopempha zachangu za maola 72. Chifukwa pamene pulogalamuyo ifika, imagwira ntchito. Nthawi yoyamba. Nthawi iliyonse.
Yambirani kumene ndondomeko yanu ikukhala-osati kumene zolemba zimayambira
Ngati pulojekiti yanu yotsatira ikuphatikiza zophatikiza zazitsulo zokhala ndi ± 0.3 mm weld seam tolerances-kapena ngati mukugwira mawu ma prototypes omwe akuyembekezeka kukonzanso katatu - zowotcherera zowotcherera sizosankha. Ndiwo njira yanu yofulumira kwambiri yopangira zokhazikika. Botou Haijun Metal Products Co., Ltd zida zowotcherera modular m'nyumba, pogwiritsa ntchito malo omwewo omwe amagwirizana ndi ISO omwe amapanga mabulaketi amadindidwa ndikumanga mpanda. Palibe ma handoffs. Palibe ogulitsa akunja. Gulu limodzi lokha lomwe lili ndi geometry kuchokera ku fayilo ya CAD kupita ku weld yomaliza.
Timayankha mafunso aukadaulo mkati mwa maola 48. Ndemanga zauinjiniya-kuphatikiza zojambulajambula ndi masanjidwe a zololera-zimalowa mubokosi lanu mkati mwa masiku atatu ogwira ntchito. Ndipo ngati gawo lanu lili ndi cholumikizira chowotcherera pafupi ndi bend yolimba? Tikuwuzani-musanayambe kudula choyamba.
Kukhazikika kumayamba ndi malo odziwikiratu. Kulondola kumayambira pomwe gawolo limakhudza chitsulo. Chifukwa chake aliyense zida zowotcherera modular dongosolo lomwe timapereka limakhala ndi chitsimikizo cha miyezi 24-osati motsutsana ndi zovuta zokha, koma kulephera kusunga zololera zosindikizidwa pansi pamikhalidwe yabwinobwino.
