Modular welding zvigadziriso zvinounza zvinodzokororwa chokwadi uye nekukurumidza shanduko-kunyanya kana shopu yako inobata akawanda zvikamu mhuri, yakaderera-kusvika-yepakati batch inomhanya, kana inowanzoitika engineering iterations. KuBotou Haijun Metal Products Co., Ltd., takaaparadzira mumapurojekiti ekugadzira 127 kubvira 2021. Muzviitiko zvese, nguva yekuseta yakadonha ne63% paavhareji. Dimensional mutsauko mumagungano eweld akasimbiswa kubva pa ± 1.8 mm kusvika pasi pe ± 0.4 mm. Uye hongu-isu takayera izvo neakarongedzerwa maCMM, kwete fungidziro.
Nei "modular" isiri yekushambadzira hype - ndeye fizikisi-inotsigirwa kudzokorora
Traditional welded jigs kukiya geometry kuita imwechete simbi furemu. Shandura imwe nzvimbo yegomba? Iwe muchina, weld, re-heat-treat-uye mirira mazuva matatu kuti usunungure kunetseka. Modular welding zvigadziriso zvinoshandisa yakajairwa base mahwendefa, locators, clamps, uye kinematic mounts-ese akaomeswa kuHRC 58-62, ese ISO 9001 anoteedzera. Isu tinoaisa nemapini edowel uye torque-inodzorwa fasteners, kwete tack welds. Izvi zvinoreva zero thermal distortion panguva yegungano. Zvinorevawo kuchinjisa 32-mm locator pini ye25-mm vhezheni inotora 47 masekonzi-kwete 4.5 maawa.
Asi hezvino izvo zvisingaudzwe nevazhinji vatengesi: modularity inoshanda chete kana masisitimu epasi zvikamu achigovana zvakajairika datum chimiro. Isu tinoshandisa 100 mm × 100 mm grid ine ± 0.01 mm yekushivirira kwepanzvimbo yeplate yese. Yese slot, gomba, uye T-slot inomira kune iyo grid. Kwete "pedyo zvakakwana." Hapana kuvandudzwa kwemunda. Kana vatengi vatitumira STEP mafaera ane GD&T callouts, isu tinosimbisa nzvimbo yekuiswa pakatarisana neiyo grid tisati tacheka chero simbi.
Mhedzisiro yenyika chaiyo? Mumwe mutengi wemakina ekurima akadzikisa nguva yekutanga yekuongorora kubva pamaawa gumi nerimwe kusvika pamaminitsi makumi mapfumbamwe nemaviri. Jig yavo yapfuura yaida manual shimming pamapoinzi matanhatu. Yedu modular vhezheni yakashandisa matatu-yekuzvivharira v-zvivharo uye maviri pneumatic toggle clamps-ese ari maviri pre-calibrated kusvika 0.005 mm kudzokorora.
Zvikanganiso zvitatu zvinouraya ROI isati yatanga weld
Zvimwe zvikwata zvinobata modular zvigadziriso senge Lego seti - snap pamwechete, sungirira pasi, tanga welding. Izvozvo zvinokundikana nguva dzose. Hezvino izvo chaizvo zvinoputika:
Kufuratira base plate flatness: A 0.15 mm warp pamusoro pe600 mm inogadzira kukanganisa kweangular. Isu tinoongorora kupfava pamapureti epamusoro pegranite tisati tatumirwa-kwete nemadial indicators, asi nelaser interferometers. Kusanganisa mhando: Haasi ese "akajairwa" T-slots anoenderana ISO 2768-mK kushivirira. Isu tinongobatanidza zvikamu zvakaedzwa zvichipesana neyedu master geji. Cross-brand kuenderana kunotaridzika zvakanaka pabepa-kusvikira 17th weld pass yachinja chikamu 0.3 mm kubva pakati. Kusvetuka kurongeka kweDFM: Chigadziro chinogona kubata chikamu zvakanyatsonaka-asi kana chikamu chebend radii kana weld access zones dzinopesana nekuiswa kwe clamp, vashandisi vanosunungura mabhaudhi kana kuwedzera spacers. Isu tinomhanyisa DFM cheki *pamberi* dhizaini yekugadzira yatanga. Kana weld joint ikagara 8 mm kubva kumucheto weflange, tinoiratidza-uye tinokurudzira kuwedzera 0.5 mm radius kubvisa shaya yekusunga. Takaona zvitoro zvichishandisa madhora zviuru gumi nezvisere pane modular Hardware-zorasikirwa nemadhora zviuru makumi maviri nezviviri muzvidimbu kwemwedzi mitatu nekuti vakasvetuka nhanho idzodzo. Modularity hairegereri kuronga kwakashata. Rinohukurisa.
Botou Haijun anovaka sei zvigadziriso zvinopona pazvitoro chaizvo
Isu hatitengesi zvikamu zvekatalogi. Isu tinovaka modular welding zvigadziriso senge enjiniya subsystems-nehukukutu hwakafanana hwatinoisa kumabhuraketi emotokari akadzika. Chimiro chimwe nechimwe chinosanganisira:
Iyo yekushushikana-yakagadziriswa EN-GJS-400-15 ductile iron base plate, yakagadzirwa mune imwe inoenderera kushanda pane yedu CNC gantry mill (hapana kugadzirisa zvakare) Nzvimbo dzakagadzirwa kubva kuAISI 4140 simbi yakaomeswa, ine pasi penzvimbo yekutarisa uye yakasanganiswa inotonhorera nzira dzepamusoro-basa-kutenderera application. Pneumatic clamps yakarongerwa 12,000 cycles shoma-yakaedzwa-mu-mumba ine mutoro maseru uye kutenderera counters, kwete mutengesi madheti. Yakazara dimensional yekuongorora mishumo: CMM inoongorora ese akakosha datum, kuomarara kwechokwadi pamapoinzi mashanu pane imwe nzvimbo, uye torque kusimbiswa kune yega yega inosunga. Isu tinotumira zvigadziriso zvine serialized QR makodhi. Skena imwe, uye iwe unokwevera iyo yakazara metrology nhoroondo-CMM matanda, kupisa-kurapwa zvitupa, kunyangwe opareta kusaina-kubvisa pane yega QC yekutarisa. Hapana maPDF. Hapana email maketani. Ichangobva kuongororwa data.
Izvi hazvisi pamusoro-engineering. Ndiwo magadzirirwo atinoita 95.7% pa-nguva yekuendesa mumakondinendi mana-kunyangwe nekukurumidzira kwemaawa makumi manomwe nemaviri. Nekuti kana chigadziriso chasvika, chinoshanda. First time. Nguva dzese.
Tanga panogara maitiro ako-kwete panotangira mabhuku
Kana purojekiti yako inotevera ichisanganisira mashizha esimbi ane ± 0.3 mm weld seam kushivirira-kana kana iwe uchitora prototypes ane matatu anotarisirwa dhizaini gadziriso-modular welding zvigadziriso hazvisarudzike. Ndivo nzira yako inokurumidza kune yakagadzikana kugadzirwa. Botou Haijun Metal Products Co., Ltd. inogadzira uye inogadzira modular welding zvigadziriso mumba, uchishandisa imwecheteyo ISO-inoenderana nzvimbo iyo inogadzira mabhureki ako ane chidhindo uye akavharirwa. Hapana handoffs. Hapana vatengesi vekunze. Chikwata chimwe chete chine geometry kubva kuCAD faira kusvika yekupedzisira weld.
Isu tinopindura kumibvunzo yehunyanzvi mukati meawa 48. Mhinduro yeuinjiniya-inosanganisira zvikeche zvemagadzirirwo uye kushivirira stack-ups-inogara mubhokisi rako rekutumira mukati memazuva matatu ekushanda. Uye kana chikamu chako chine weld joint padhuze netight-radius bend? Tichakuudza-usati wacheka yekutanga isina chinhu.
Kugadzikana kunotanga nekufungidzira kumire. Precision inotangira panobata simbi. Ndicho chikonzero chese modular welding zvigadziriso sisitimu yatinoburitsa inotakura waranti yemwedzi makumi maviri nemana-kwete kungopesana nehurema, asi nekutadza kubata kushivirira kwakaburitswa pasi pemamiriro ekushanda.
