Amahugurwa yinganda arasaba ibirenze ubuso-bakeneye a imbonerahamwe iremereye yo guhimba ibyo bihanganira ingaruka zasubiwemo, bikihanganira kwihanganira umutwaro, kandi bikagumaho imyaka myinshi yo gusudira, kunama, no guterana. Twabonye amaduka menshi asimbuza ameza buri mezi 18-yatewe nubushyuhe bwumuriro, yamenetse hamwe, cyangwa kugabanuka munsi ya kg 300. Kunanirwa ntabwo biri mubakoresha. Ari mu rufatiro.
Impamvu Imeza Yibihimbano Yananiwe Mumahugurwa Yukuri
Ameza menshi "yinganda-yinganda" yishingikiriza kumurongo muto urukiramende cyangwa urukiramende. Mu myitozo, bahindukira bakoresheje imbaraga. Imyitozo ya mm 12 ya biti igenda 0.3 mm mugihe uhinduye vise kuri 250 N · m. Iri kosa riragwira muri weld-cyane cyane iyo wubatse amashami yimashini zubuhinzi cyangwa ibikoresho byubwubatsi. Twapimye ameza yumukiriya umwe: 1,7 mm ihagaritse guhagarikwa hagati munsi ya 500 kg umutwaro uhagaze. Iteraniro ryabo ryananiwe kugenzura neza umurongo wanyuma.
Ingingo nyazo zo kunanirwa kwisi ntizisanzwe kurutonde rwimpapuro. Zigaragara mugihe cyo gukoresha: kwambukiranya kurekura nyuma y'amezi 6 ya MIG spatter; kuringaniza ibirenge byogosha iyo bikururwa hejuru ya beto; T-slot yinjizamo yambuwe amashanyarazi arenze. Izi ntabwo ari imanza. Nibiciro byo guterana burimunsi-igihe cyo gukora, ibice byakuweho, imirimo yo gukora. Imeza ntabwo ari ikigo cyigiciro. Nibigwiza umusaruro-cyangwa icyuho cyihishe.
Niki Cyakora Imeza Mubyukuri Inshingano Ziremereye-Ntabwo Yanditseho Nuburyo
Imikorere yukuri iremereye itangirana nibintu bitatu bitaganirwaho: ubunini bwibintu, ubunyangamugayo, hamwe na geometrike ihamye.
Ikadiri shingiro: Nibura mm-10 z'ubugari bwa laser-yaciwe icyuma cya plaque - ntabwo ari urupapuro rufunitse - hamwe nudusimba twuzuye twinjira mu mpande zose kandi dushyigikira amasangano. Isahani y'ubuso: Mm 25-40 mm z'ubugari bwuzuye-ubutaka bukonje buzengurutswe, ntabwo bikozwe mucyuma (ibyo bikubita munsi ya weld inshuro nyinshi) Sisitemu ya T: ISO 15927 yujuje uburinganire bwa mm 28 × 28 mm, ikozwe mu isahani - ntabwo isudira kuri gari ya moshi - hamwe nuduce twinjizwamo twometse ku gipimo cya 120.000+. Turagerageza ameza yose hamwe na 1.000 kg yagabanijwe umutwaro hejuru yubuso bwuzuye. Gutandukana bigomba kuguma munsi ya 0,15 mm kuri metero ya span. Ibyo ntabwo ari imibare yo kwamamaza. Nicyo gituma igice cyawe cyaciwe na laser gihuza muri ± 0,05 mm mugihe cyo gusudira robot. Ikintu cyose kidahwitse gusubiramo - no gusubiramo niho Tier-1 OEM ishushanya umurongo.
Guhitamo Igishushanyo Cyingenzi Kurenza Ibyo Utekereza
Ibisobanuro bimwe birengagizwa kugeza igihe bitera igihe. Dore ibyo dushyira imbere-n'impamvu:
Imiyoboro ihuriweho hamwe: Ntabwo ari inyongera. Imashini mu isahani fatizo, ihujwe nisi ikoresheje umuringa wa mm 6. Irinda flash flash kwangirika mugihe cyo gukata plasma hafi yimeza yimeza Imiyoboro y'amazi: Imashini ya mm-3 yasya ku mpande zose uko ari enye. Ihagarika gukonjesha gukonje, ikuraho imitego ya rust, kandi ireke gusya bitemba neza Nta mwobo w'imbere: Amaguru adafite umutego umutego no kunyeganyega. Amakadiri yacu ni igice-gikomeye cyangwa gifunze neza hamwe nu mwobo wo kurira-ntuzigera uhumura Umukiriya umwe wo muri Amerika ya Ruguru yahinduye ameza yabanywanyi nyuma ya CNC ya router yabo ihindagurika irekuye inshuro ebyiri kuri buri mwanya. Impamvu? Umuyoboro wa rezonant wahuye na 12,000 RPM ya spindle. Twongeye gushushanya umwirondoro wibanze-twongeyeho misa kuri nodal point, twahinduye damping dukoresheje elastomer wenyine. Kunyeganyega byagabanutseho 87%. Ibyo ntabwo ari amahirwe. Nibyuma bya metallurgiki na dinamike ikoreshwa hejuru yububiko.
Guhitamo Umufatanyabikorwa Ukwiye - Ntabwo ari Imbonerahamwe Yukuri
A imbonerahamwe iremereye yo guhimba gusa itanga agaciro niba yinjiye mubikorwa byawe-ntabwo ari ikirundo cyawe. Ibyo bivuze inkunga irenze gutangwa: Isubiramo rya DFM mbere yo guca isahani yambere, kwihanganira stack-up isesengura ryimikorere yawe ya jig, hamwe nubushobozi bwo gusudira bujuje ibisabwa kugirango uhuze-ukuguru.
Botou Haijun Metal Products Co., Ltd yubaka ameza murugo-nta gusudira gukorana, nta gutunganya hanze. Buri gice cyatsinze CMM kwemeza ibishushanyo bya GD&T byumwimerere. Ibicuruzwa byose birimo raporo zipimwe zashyizweho umukono naba injeniyeri ba QA, ibiti byo gupima umunyu kubutaka butwikiriwe, hamwe nimpapuro zisya zikoreshwa mubikoresho fatizo. Ntabwo twohereza "byiza bihagije." Turohereza "twiteguye kubyara ejo."
Abakiriya bacu-abatanga OEM mu Budage, abahimbyi ba Tier-2 muri Texas, abahuzabikorwa bo muri Singapuru - ntibaduhitamo kubiciro. Baraduhitamo kuko iyo prototype yabo yananiwe kwemezwa, injeniyeri zacu zifatanya guhamagara mumasaha 3 - ntabwo ari iminsi 3. Kuberako iyo gusudira bigenda, dukurura amakuru yo kwigana ubushyuhe-ntabwo ari ingingo ya garanti. Kuberako kwizerwa bidasezeranijwe. Byaragaragaye-muri buri saro ryo gusudira, hejuru yubutaka, ahantu hose haracyakirwa clamp ya mm 20 nyuma yizunguruka 14,000.
Niba amahugurwa yawe akoresha kuvanga cyane, guhimba amajwi make - cyangwa gusunika ibice bito mubikorwa byuruhererekane - ukeneye ibirenze kumeza. Ukeneye indege yerekanwe itabeshya. Tangira ushikamye. Wubake kubikurikirana. Tanga ufite ikizere. Nuburyo ibyuma byinganda byunguka ikizere-igice gisubirwamo, igice gihamye icyarimwe.
