Ma workshop a mafakitale amafuna zambiri kuposa malo athyathyathya-amafunikira a tebulo lopangira ntchito zolemetsa zomwe zimapirira kukhudzidwa mobwerezabwereza, zimakhala zololera zolimba pansi pa katundu, ndipo zimakhala zolimba kwa zaka zambiri za kuwotcherera, kupindika, ndi kusonkhanitsa. Tawonapo mashopu ambiri akusintha matebulo pamiyezi 18 iliyonse - opindika chifukwa cha kutenthedwa kwa kutentha, osweka pamalo olumikizirana ma weld, kapena kutsika pansi pa jigs 300 kg. Kulephera sikuli mu opareshoni. Ili mu maziko.
Chifukwa Chake Matebulo Ambiri Opangira Zinthu Amalephera Pansi Pazochita Zogwirizana Zenizeni
Matebulo ambiri a "mafakitale" amadalira machubu amakona amipanda kapena mafelemu a bawuti. M'machitidwe, amapatuka ndi clamping force. Kubowola kwa 12 mm kumayenda 0.3 mm mukamakoketsa vise mpaka 250 N·m. Cholakwika chimenecho chimachulukirachulukira pazitsulo zowotcherera, makamaka pomanga timagulu tating'ono taulimi kapena zida zomangira. Tidayeza tebulo la kasitomala m'modzi: 1.7 mm ofukula molunjika pakati pansi pa 500 kg static katundu. Misonkhano yawo yamabulaketi idalephera kuwunika bwino pamzere womaliza.
Zolephera zenizeni sizimatchulidwa kawirikawiri m'mapepala. Amatuluka panthawi yogwiritsira ntchito: kuwombana komwe kumamasula pambuyo pa miyezi 6 ya MIG spatter; mapazi osasunthika omwe amameta pamene akukokera pa konkire; Zoyika za T-slot zovulidwa ndi zingwe zomangika kwambiri. Izi siziri zochitika zenizeni. Ndiwo mtengo watsiku ndi tsiku-nthawi yokonzanso, zida zowonongeka, ntchito yokonzanso. Gome si malo okwera mtengo. Ndi chochulukitsira zokolola-kapena botolo pobisala.
Zomwe Zimapangitsa Tebulo Kukhala Ndi Ntchito Yolemetsa - Osati Yongolembedwa Motere
Ntchito yolemetsa yowona imayamba ndi zinthu zitatu zomwe sizingakambirane: makulidwe azinthu, kukhulupirika kolumikizana, ndi kukhazikika kwa geometric.
Base frame: Zosachepera 10-mm wandiweyani wachitsulo wodula laser - osapindika pepala - wokhala ndi ma weld olowera kumakona onse ndi mphambano zothandizira Pamwambamwamba mbale: 25-40 mm wandiweyani wachitsulo chozunguliridwa chozizira, osati chitsulo (chomwe tchipisi tating'ono mobwerezabwereza) T-slot system: ISO 15927-yogwirizana ndi 28 × 28 mm mipata, yopangidwa molunjika mu mbale-yopanda njanji yowotcherera-yokhala ndi zingwe zolimba zokhala ndi mizere yokhotakhota 120,000+ Timayesa tebulo lililonse ndi katundu wogawidwa wa 1,000-kg kudera lonselo. Kupatuka kuyenera kukhala kosachepera 0.15 mm pa mita imodzi ya utali. Si masamu otsatsa. Ndizomwe zimapangitsa kuti gawo lanu lodulidwa la laser likhale lolumikizana mkati mwa ± 0.05 mm panthawi yokonzekera kuwotcherera kwa robotic. Chilichonse chocheperako chimasokoneza kubwerezabwereza - ndikubwerezanso ndipamene ma OEM a Tier-1 amakoka mzere.
Zosankha Zopanga Zomwe Ndi Zofunika Kwambiri Kuposa Mukuganiza
Zomwe zili m'munsizi zimaganiziridwa mpaka kutayika kwa nthawi. Nazi zomwe timayika patsogolo-ndi chifukwa chake:
Mitundu Yophatikiza Yoyambira: Osati zowonjezera. Amapangidwa mu base plate, yomangidwa padziko lapansi kudzera pa 6-mm copper braid. Imateteza kuwonongeka kwa arc flash panthawi yodula plasma pafupi ndi m'mphepete mwa tebulo Ngalande zotayira madzi: 3-mm grooves mphero m'mbali zonse zinayi. Imaletsa kusanganikirana koziziritsa, imachotsa misampha ya dzimbiri, ndipo imalola kuti mphesa ziziyenda bwino Palibe zibowo zamkati: Miyendo yopanda pake imasunga chinyezi ndi kugwedezeka. Mafelemu athu ndi olimba kapena osindikizidwa bwino ndi mabowo olira - osatseka maso Makasitomala m'modzi waku North America adasintha kuchokera patebulo la mpikisano pambuyo poti rauta yawo ya CNC idagwedezeka kawiri nthawi iliyonse. Choyambitsa? Ma frequency a resonant amafanana ndi 12,000 RPM ya spindle. Tinapanganso mbiri ya kuuma kwa maziko - kuonjezedwa kochuluka pamalo oyambira, kuwongolera kunyowa kudzera pa elastomer isolation pads. Kugwedezeka kwatsika ndi 87%. Umenewo si mwayi. Ndiukadaulo wazitsulo komanso wosinthika womwe umagwiritsidwa ntchito pamalo opangira zida.
Kusankha Bwenzi Loyenera—Osati Tebulo Loyenera Lokha
A tebulo lopangira ntchito zolemetsa zimangopereka phindu ngati ziphatikizana ndi kayendedwe kanu - osati mulu wanu. Izi zikutanthauza kuthandizira kupitilira kubweretsa: kuunikanso kwa DFM musanadulire mbale yoyamba, kusanthula kwapang'onopang'ono kwa ma jig fixtures, ndi kuyenerera kwa njira zowotcherera pamalumikizidwe apansi ndi mwendo.
Botou Haijun Metal Products Co., Ltd. Chigawo chilichonse chimadutsa chitsimikiziro cha CMM motsutsana ndi zojambula zoyambirira za GD&T. Kutumiza kulikonse kumaphatikizanso malipoti owoneka bwino omwe amasainidwa ndi mainjiniya a QA, zipika zoyesera zamchere pamalo okutidwa, ndi ziphaso zowoneka bwino za zida zoyambira. Sitimatumiza "zabwino mokwanira." Timatumiza "zakonzeka kupanga mawa."
Makasitomala athu — ogulitsa OEM ku Germany, opanga makina a Tier-2 ku Texas, ophatikiza ma automation ku Singapore—osatisankha pamtengo. Amatisankha chifukwa mawonekedwe awo akalephera kutsimikizika, mainjiniya athu amalumikizana ndi foni mkati mwa maola atatu osati masiku atatu. Chifukwa pamene chowotcherera chikuwotcha, timakoka deta yofananira - osati chigamulo cha chitsimikizo. Chifukwa kudalirika sikulonjezedwa. Zimatsimikiziridwa-mu mkanda uliwonse wowotcherera, pamtunda uliwonse, malo aliwonse omwe amavomerezabe chotchinga cha 20-mm pambuyo pa 14,000.
Ngati malo anu ogwirira ntchito ali ndi makina osakanikirana, otsika kwambiri - kapena kukankhira magulu apakati kuti apange mndandanda - mufunika zambiri kuposa tebulo. Mufunika ndege yolozera yomwe simanama. Yambani ndi kuuma. Kumanga pa traceability. Perekani molimba mtima. Umu ndi momwe zitsulo zamafakitale zimapezera chidaliro-gawo limodzi lobwerezabwereza, lokhazikika panthawi imodzi.
