Imbonerahamwe yimpimbano nurufatiro rutavuzwe rwo gukora ibyuma neza. Ntabwo ari ubuso buringaniye-ni injeniyeri yimirimo ikoreramo aho itangizwa ryukuri ritangirira, ubwiza bwa weld burahagarara, kandi gusubiramo byubatswe mubice byose. Twabonye amaduka menshi atangiza inteko igoye gusa kugirango tumenye hagati yuburyo bwo kwihanganira ameza yabo hejuru ya mm 0.15-bihagije kugirango uhuze nabi flangeri yaciwe cyangwa guta inzira yo gusudira robot. Ntabwo arikibazo cyo gushiraho. Nibisobanuro bidahuye.
Impamvu Imeza Yibihimbano isaba ibirenze kwibeshya
Abaguzi benshi bibanda ku bunini no kugereranya imitwaro. Ariko imikorere-nyayo-isi ishingiye ku bintu bine bitagaragara: gukomera kw'ibibaho fatizo, guhuza umwobo, kwihanganira T-slot geometrie, no guhagarara neza k'ubushyuhe bw'igihe kirekire. Imeza ya mm-30 yuburebure bworoshye irashobora gutwara kg 5.000 yumutwaro uhagaze - ariko mugihe cyogusubiramo MIG inshuro nyinshi kuri amps 180, ubuso bwayo burashobora guhindagurika kugera kuri mm 0.3 kuri metero 2 mugihe uburebure bwimbere butabuze umwanya wimbavu. Twabipimye mubigenzuzi bitatu bitandukanye umwaka ushize. Gukosora ntabwo byari ibyuma byimbitse-byari stratégie-cross-bracing ihujwe na zone zisanzwe zifatika.
Imbonerahamwe yukuri yo guhimba ikoresha hejuru yubutaka bukomeye (mubisanzwe 40-45 HRC), ntabwo isya cyangwa isahani yaciwe. Kubera iki? Kuberako ibyuma bidakomeye byambara byihuse munsi yumuriro wa clamp - cyane cyane hamwe na visne pneumatike ikoresha 12-18 kN kuri buri rwasaya. Umukiriya umwe mubikoresho byubuhinzi yasimbuye ameza yumurage nyuma y amezi atandatu ya T-slots yateje guhuza umwobo udahuye muri hydraulic valve manifolds. Imeza yabo mishya yakoresheje induction-ikomeye 45 # ibyuma bifite uburebure bwa mm 0,02 kuri metero kare - kandi byafashe iyo mezi 27 mumirongo 14,000+ yo gusudira.
Ibintu bine bitaganirwaho kugirango bikoreshe inganda
Uburyo bw'imyobo-Ntabwo ari mm 100 gusa ya gride, ariko irenga 50/100/200 mm imiterere hamwe na ± 0,05 mm kwihanganira imyanya hagati yimyobo yegeranye T-ikibanza—ISO 898-1 icyiciro cya 8.8 cyangwa hejuru ya bolts igomba kwicara byuzuye nta guhambira; ibibanza bigomba kwemera ISO 10956 clamps zidakabije Impamvu zifatika-Nibura byibuze bibiri bya datum yimashini, perpendicular kuri 0.03 mm / m, ikoreshwa mugusuzuma imiterere-kare Weld-yiteguye ibikoresho- gahoro-karubone, ibyuma bya sulfure nkeya (≤0.025% S) kugirango wirinde gucika ubushyuhe mugihe cyo gusudira Bamwe bashobora kuvuga ko "isahani iremereye ikora." Ariko twakurikiranye uburyo bwo gutsindwa mumishinga 37 yabakiriya mugihembwe gishize. Muri 68% byimanza aho ingingo ya mbere yo kugoreka gusudira yarenze mm 1,2, imizi yaturutse ku mbogamizi iterwa nimbonerahamwe - ntabwo igishushanyo mbonera cyangwa ikosa ryibikoresho. Imbonerahamwe ntiyari ikurura kwaguka k'ubushyuhe; yarwanaga nayo, ihatira guhindura ibice.
Uburyo Amaduka nyayo ahitamo-nimpamvu ingano yubunini ihindura byose
Gitoya-prototyping isaba guhinduka vuba. Amaduka yakazi akoresha ibice 5-12 byihariye buri cyumweru akenera ameza hamwe nibikoresho byihuta-byerekana ibikoresho-tekereza vuba-kurekura byihuse, adaptike ya magnetiki, hamwe na enterineti ihinduranya. Umusaruro mwinshi uhindura icyambere: hano, ubukomere bwubuso hamwe nigihe kirekire cyo kwambara birwanya guhinduka. Twabonye abakiriya bahinduranya kumeza yambaye aluminiyumu bakajya ibyuma bikomye cyane mugihe umusaruro wumwaka urengeje 8.500-igipimo cya aluminium ya 0.08 mm / yumwaka cyabaye kitemewe nyuma y amezi 14.
Guhitamo ibikoresho ntabwo ari theoretical. Icyuma gikonje gikonje gitanga igiciro cyiza-cyo gukomera kubintu byinshi. Imbonerahamwe idafite umwanda yumvikana gusa aho imiti igaragara cyangwa isuku yo mu rwego rwa FDA ifite akamaro-nkumurongo utunganya ibiryo. Aluminium? Gusa kubijyanye na jigs zigendanwa munsi ya kg 120 zose hamwe. 70 GPa modulus hamwe nicyuma 200 GPa bisobanura gukuba kabiri gutandukana munsi yimitwaro imwe.
Kugenzura - Ntabwo ari Icyemezo gusa
Ikimenyetso cya CE cyangwa ISO 9001 icyemezo kikubwira ko umuntu yakurikiranye inzira. Ntabwo ikubwira niba ameza yawe yihariye yujuje ± 0.03 mm uburinganire kuri 20 ° C. Ibyo bisaba kugenzurwa kurubuga: CMM isikana intera ya mm 100 hejuru yubuso bwuzuye, hiyongereyeho ibizamini bya drift yumuriro hejuru yamasaha 8. Muri Botou Haijun Metal Products Co., Ltd., buri mbonerahamwe yimpimbano yoherejwe hamwe na raporo yubugenzuzi yashyizweho umukono yerekana amakuru nyayo ya CMM - ntabwo ari kashe gusa. Turabikora kuberako abakiriya batubwiye ko bahitamo gutegereza iminsi itatu yinyongera kuruta gukora ama frame ya chassis 47 kubera ikamba ritamenyekanye.
Turagerageza kandi ibyo abandi basimbuka: T-slot imbaraga zo kugumana. Twifashishije kalibatifike ya torque wrenches no gukurura ibizamini, turagenzura buri mwanya ufite ≥15 kN umutwaro wa axial mbere yo kunyerera - bigasubirwamo 100+. Ibi ntabwo birenze urugero. Nukuntu wirinda guhamagara saa tatu za mugitondo iyo robotic weld selile yamenetse kuko pin ya locator yagenze mm 0,12 mugihe cyo guhindura ibintu.
Igitekerezo cya nyuma: Imbonerahamwe yawe Nintambwe Yambere Yambere
Imbonerahamwe yo guhimba ntabwo itezimbere ibice. Bashoboza gutera imbere. Buri micron yubugenzuzi bugenzurwa, buri T-igenzurwa, buri coefficente yubushyuhe bwumuriro ihinduka imbaraga zo kwihanganira ubukana hepfo. Hitamo ukurikije ibyo abasudira bawe bumva - ntabwo ari ako gatabo gasezeranya. Gupima uburinganire hamwe na granite yawe igororotse mbere yo kwishyura bwa nyuma. Ikizamini cya clamping torque hamwe nu maduka yawe asanzwe. Kandi usabe raporo za CMM-ntabwo ari incamake.
Botou Haijun Metal Products Co., Ltd. yubaka imbonerahamwe yo guhimba yagenewe ibisubizo byapimwe-ntabwo ari ibicuruzwa byamamaza. Imbonerahamwe yabo ishyigikira ibyuma bisobanutse neza no gusudira aho gusubiramo bidashoboka. Uzasangamo ibisobanuro byuzuye bya tekiniki, ibyemezo bifatika, hamwe nukuri-kwisi kwemeza amakuru kuri haijunmetals.com.
