Imbonerahamwe yo gusudira isanzwe ihindura uburyo abahimbyi begera akazi keza. Twabonye amaduka atakaza amasaha asubiramo ibice kubikoresho byagenwe-gusa kugirango asibe icyuma kuko gufatira byahindutse munsi yubushyuhe. Abandi bagerageje kumeza rusange ya grid, hanyuma barwana no gutandukanya umwobo udahuye cyangwa kugumana T-slot idakomeye. Imikoreshereze nyayo yisi iratubwira: burya ameza yo gusudira ntugafate ibice gusa - birashimangira gusubiramo, kwihutisha gushiraho, no kurokoka ihohoterwa rya buri munsi bitarinze gutandukana.
Kuki "Modular" Atari Kwamamaza gusa-Bipimye neza
Modularite yukuri isobanura ibirenze guhinduranya ibikoresho. Irasaba kugenzura neza geometrike kuri interineti yose: ± 0,05 mm kwihanganira umwobo kugeza ku mwobo mu isahani fatizo, gukomera 6061-T6 aluminium cyangwa ibyuma T-ibibanza byagereranijwe na 12.000 N bifata imbaraga, hamwe na dovetail cyangwa dowel-pin guhuza - ntabwo ari uguhuza-hagati-yuburyo bwo kwagura. Twagerageje sisitemu eshanu ziyobora kuruhande rumwe kumateraniro ya chassis imwe. Gusa abafite imashini yiyandikishije yimashini bagumanye neza neza nyuma ya 47 yongeye kuboneka. Ibice bishingiye kuri flanges yonyine byerekeje kuri 0.3 ° muri perpendicularity - bihagije kugirango uhuze inzira yumuriro wa robo cyangwa kwanga gusudira mugihe cyo kugenzura X.
Guhitamo ibikoresho bifite imbaraga zirenze imbaraga. Ibyuma bikonje bikonje birwanya kunama neza kuruta ibyuma iyo uhuye nubushyuhe bwa arc hafi yubuso. Ariko uburemere buhinduka inshingano muri prototyping ntoya. Niyo mpamvu abahimbyi bo murwego rwohejuru bagaragaza ibyubaka byubaka: ameza akomeye yicyuma ahujwe na gari ya moshi yoroheje ya aluminium. Igisubizo? Kugabanuka kwa zeru kuri 800 ° C gushyushya byaho - na 32% byihuta byongeye gukoreshwa.
Igiciro Cyihishe cya "Kwiyubaka Byoroshye"
Bamwe bibwira ko "byoroshye" bisobanura "nta bikoresho." Mu myitozo, ibyo biganisha ku nsanganyamatsiko zambuwe, zunamye zipanga, hamwe no kwihanganira kwihanganira ibintu. Twakurikiranye amakipe 14 yo guhimba mumezi atandatu. Abakoresha amashanyarazi agenzurwa na hex-urufunguzo (rushyizwe kuri 12-15 N · m) bavuze ko 73% ari bike ugereranije nibikoresho bidahuye namakipe yishingikiriza kumurongo wihuse. Kubera iki? Igenzurwa ryibanze ryerekana imbaraga zihoraho zidahinduye T-slot groove. Irinda kandi kugenda-mikoro mugihe kinini-amperage pulsed MIG-aho jigs zidafite umutekano zishobora kwimura mm 0,18 kuri pass.
Umuvuduko nyawo wukuri uturuka kumurongo wa sisitemu-ntabwo ari ibice byihariye. Igikoresho cyakozwe neza kirimo uburyo busanzwe bwo kwishyiriraho (ISO 8015-yubahiriza), amabara-yerekana uburebure-bushobora gushyigikirwa, hamwe numurongo wa datum ya laser ugaragara ukoresheje gusudira. Umukiriya umwe mubikoresho byubuhinzi yagabanije guhindura ibintu kuva muminota 22 kugeza kuminota 3.8 - ntabwo yongeyeho clamp nyinshi, ahubwo akuraho guhuza ibitekerezo.
Niki Mubyukuri Bikora-Byinshi-Bivanze, Ibicuruzwa bito-bike
Umusaruro muto-wo hagati ugaragaza intege nke muri sisitemu ya modular. Imiterere-grid itunganijwe birananirana mugihe igice cya geometrie gihinduka buri cyumweru. Imyobo yisi yose yumvikana neza - kugeza ubonye ko intera ya mm 16 itandukanya imbaraga zingana na buke cyangwa ibipimo binini byubatswe. Igisubizo ntabwo ari ibyobo byinshi. Ni igice cyubwenge: ameza yibanze hamwe na mm-50 ya metero kubantu bakomeye, gari ya moshi ya kabiri hamwe na mm-25 ya micro-yoguhindura neza-neza, hamwe na magnetiki ibikoresho byifashishwa mugihe gito cyo guteranya ibintu bidasanzwe.
Twohereje ameza arenga 1.200 yagenwe kugenwa kubatanga Tier-1 muri Amerika y'Amajyaruguru n'Uburayi. Icyifuzo cyabo cyane? Nta mubare ntarengwa wateganijwe kubushakashatsi bwakozwe. Bakeneye imbonerahamwe imwe yatunganijwe kubintu byinshi bitagira umuyonga * na * indi ya batiri ya aluminiyumu-shingiro rimwe, ibikoresho bitandukanye, ibikoresho bya zeru igihe cyo kuyobora. Ubwo bwitonzi bukora gusa mubikorwa bihagaritse: gukora kashe, gutunganya CNC, gusudira, hamwe na kalibrasi ya nyuma munsi yinzu.
Guhitamo ufite Icyizere - Ntabwo ari ubwumvikane
Baza ibi bibazo bitatu mbere yo kubisobanura ameza yo gusudira:
Isahani yibanze ikubiyemo amakuru yemewe? Ntabwo ari "hasi" cyangwa "gusya" - raporo ya CMM yerekana ≤0.08 mm gutandukana hejuru yuzuye. Ese T-slot yo kugumana agaciro yatangajwe kubintu byombi bihamye kandi bifite imbaraga? Niba gusa imibare ihagaze igaragara, baza ibisubizo byumunaniro kuri 10⁵ cycle. Urashobora kwemeza ibipimo byerekana? Abakora ibyamamare batanga raporo yikizamini cyibikoresho fatizo, ibyemezo byo kuvura ubushyuhe kubintu bikomye, hamwe nubushakashatsi bwakozwe nyuma yimashini - ntabwo ari ISO 9001 gusa. Botou Haijun Metal Products Co., Ltd yubaka ameza yose kuri ibi bipimo. Ikigo cyacyo cyujuje ISO mumashini ya Botou City plaque plaque kumasoko ya granite-slab CNC, igenzura buri T-slot hamwe na optique profilometrie, hamwe nubwato bufite kalibibasi hamwe nimpapuro zashyizweho umukono. Nta bisabwa byo kwamamaza. Gusa wapimye gusubiramo - kugeza kuri micron.
Imbonerahamwe yo gusudira isanzwe ntishoboka iyo isa naho ihindagurika - ariko iyo itanga ibiteganijwe, byanditse neza mubihumbi byashizweho. Ibyiza bizimira mubikorwa: nta recalibration, nta mpaka zijyanye no gushyira clamp, nta rework kuva kuri drift ya position. Bahinduka urufatiro rucecetse aho abasudira babahanga bakora akazi kabo keza - burigihe, umutekano, kandi nta guhuzagurika.
