Kuyika a Kukonzekera kwa Bluco molondola sizokhudza kukakamiza zigawo pamodzi-komanso kufananiza uinjiniya wolondola ndi zochitika zenizeni padziko lapansi. Ku Botou Haijun Metal Products Co., Ltd., tathandizira makasitomala amakampani opitilira 120 ku North America ndi ku Europe potumiza makina ogwirira ntchito amtundu wa Bluco kuyambira 2018. Bukuli limasokoneza maphunziro a m'munda - osati chiphunzitso - kukhala njira zomwe zingatheke komanso zowunikira zomwe mungagwiritse ntchito lero.
Kuyika: Njira Zisanu Zosakambirana (Zothandizidwa ndi Real Assembly Data)
Gulu lathu linayesa 37 Bluco-compatible fixtures kotala lapitali. Kuyika kulikonse kopambana kumatsata izi - palibe kuchotsera.
Tsimikizirani kukhazikika kwa mbale zoyambira: Gwiritsani ntchito chowongola cholondola komanso choyezera momveka bwino. Kupatuka kovomerezeka ndi ≤0.05 mm kupitilira mita imodzi. Tidapeza 68% yazovuta zamalumikizidwe zomwe zidayambika m'malo okhotakhota - osati zomwe zidachitikazo. Gwirizanitsani kalasi ya ulusi ndi kuya kwa chinkhoswe: Bluco M8 T-slot bolts imafuna ulusi wa Class 6g wokhala ndi ≥1.2× mwadzina m'mimba mwake (9.6 mm osachepera). Kugwiritsa ntchito zida zokhazikika zokhala ndi ulusi wosazama zidapangitsa 41% kumasuka koyambirira m'maselo opangira makina olemetsa. Torque motsatizana - osati mwachisawawa: Limbikitsani ma bolts mu ndondomeko ya nyenyezi, kuyambira pa 50% torque yomaliza (mwachitsanzo, 12 N · m kwa 24 N · m spec), ndiyeno torque yodzaza mu magawo awiri. Kudumpha sitepe iyi kunasokoneza mbale zokwera mu 22% ya milandu yomwe idawonedwa. Chongani repeatability pamaso Mumakonda: Yendetsani kampani iliyonse kasanu kopanda chogwirira ntchito. Yezerani malo a pini ya malo ndi kafukufuku wa CMM. Drift> 0.02 mm kumatanthauza kuyang'ananso nsonga za nangula kapena kusintha tchire lomwe latha. Tsimikizirani kukhazikika kwamafuta: Thamangani mphindi 15 zowuma pa liwiro la spindle. Yezeraninso mphamvu ya clamping ndi malo opezeka. Zida zazitsulo zozizira zimakula modzidzimutsa, koma mbale za aluminiyamu sizimakula. Sinthani malipiro moyenerera. Kuthetsa Mavuto: Zomwe Zizindikiro Zanu Zimatanthauza Kwenikweni
"Zosintha sizingagwire" sizomwe zimayambitsa. Ndi chizindikiro. Umu ndi momwe timadziwira potengera zolemba zenizeni zautumiki:
Ma clamps amataya mphamvu pambuyo pa 3-5 m'zinthu: Osavala akasupe. Mu 89% ya milandu, imakhala yosakwanira pa bawuti yoyikapo - chifukwa chogwiritsa ntchito mawaya ochepera 1.5 mm kapena kulephera kuyeretsa sikelo ya mphero kuchokera pansi. Yankho: M'malo ndi zochapira zolimba za 2.0 mm ndikuchotsa mafuta acetone musanayambe kusonkhana.
Zikhomo za locator zimasuntha pansi pa katundu: Nthawi zambiri samazindikiridwa molakwika ngati "yotayirira." Zambiri zathu za CMM zikuwonetsa 73% imachokera ku chilolezo cholakwika cha pin-to-bushing. Zikhomo za Bluco-spec zimafunika 0.002-0.004 mamilimita ma radial chilolezo muzitsulo zolimba zachitsulo. Nyumba za Aluminium? Tsitsirani ku 0.001–0.003 mm—kapena gwiritsani ntchito kusunga kokwanira.
Zizindikiro za macheza zomwe zimachititsa kugwedezeka pazantchito: Nthawi zambiri vuto la pulogalamuyo. Mu 94% ya milandu yotsimikizika, ndikumveka pakati pa ma frequency achilengedwe (oyezedwa 182-215 Hz pamayunitsi a 200 × 200 mm) ndi ma spindle harmonics. Konzani: Onjezani mapepala odzipatula a mphira a 3 mm pansi pa mapazi okwera-kapena sinthani malo otchinga kuti muthyole masinthidwe a modal.
Chifukwa Chake Kusankha Zinthu Zakuthupi Kumasintha Chilichonse (Osati “Zopanda zitsulo Zosapangana ndi Zitsulo”)
Botou Haijun amapereka zida za Bluco-compatible zitsulo zozizira (SPCC), zosapanga dzimbiri 304, ndi 6061-T6 aluminiyamu-koma zakuthupi sizokhudzana ndi dzimbiri zokha. Zimatengera kuuma kwa misa ndi kuchuluka kwa kutentha.
Chitsulo chozizira chimapereka 200 GPa modulus ndi ± 0.008 mm kukula kwa kutentha pa ° C kupitirira 300 mm. Ichi ndichifukwa chake imangirira 81% ya zida zathu zamagalimoto zamagalimoto. Zopanda 304? Lower modulus (193 GPa) koma zero maginito kusokoneza-zofunika kwa ma sensor-integrated jigs mu EV batire mizere. Aluminium? 69 GPa modulus, koma 2.3 × apamwamba matenthedwe kukula. Timangolimbikitsa kuti ziwonetsere kutentha kwa chipinda - osati zopangira mphero.
Timakana zinthu za "mulingo umodzi wokwanira-zonse". Kusintha kulikonse kumaphatikizapo cholembera cha DFM pazigawo zolipirira kutentha ndi kuuma kofunikira - chifukwa makulidwe a khoma la 5 mm amagwira ntchito muchitsulo, koma amalephera mu aluminiyamu pansi pa zopinga zofanana.
Nthawi Yoyenera Kuyitanira Thandizo (ndi Zomwe Muyenera Kukonzekera)
Timayankha mafunso aukadaulo mkati mwa masiku atatu ogwira ntchito-koma kukonza mwachangu kumayamba ndikukonzekera kwanu. Musanalumikizane nafe, sonkhanitsani:
Chithunzi cha mawonekedwe okwera owonetsa bolt pattern, kuya kwa ulusi, ndi kumaliza pamwamba Mphamvu yoyezera mphamvu (gwiritsani ntchito wrench ya torque kapena adapter-cell adapter) Zida zogwirira ntchito, kuuma, ndi mphamvu yodula kwambiri (kuchokera ku pulogalamu ya CAM kapena chipika cha dynamometer) Nambala yachitsanzo chokonzekera ndi nambala ya batch (yokhazikika ndi laser pambali ya flange) Palibe mafotokozedwe osavuta. Ayi, "zikumveka zomasuka." Timapempha manambala chifukwa kulolerana kwachulukira-ndipo chimodzi chosatsimikizika chimalepheretsa kusanthula konse.
Lingaliro Lomaliza: Zosintha Sizilephera. Systems Do.
A Kukonzekera kwa Bluco ndi mfundo—osati chisumbu. Kuchita kwake kumadalira kukhulupirika kwa mbale, kusasunthika kwa zida zamakina, njira zoziziritsira zoziziritsa kukhosi, komanso kusinthasintha kwa kutentha kwapansi pa sitolo. Ku Botou Haijun, sitimagulitsa zigawo. Timatsimikizira zolumikizira. Ichi ndichifukwa chake kutumiza kulikonse kumaphatikizapo malipoti amtundu wosainidwa ndi otsogolera athu a QC, opezeka ku labu yathu ya ISO-certified CMM — ndi chifukwa chake kubwereza kwathu kupitilira 76% pazaka zisanu.
Ngati khwekhwe lanu likufuna kubwerezabwereza kwa 0.01 mm pansi pa katundu wopangidwa, yambani ndi kutsimikizira-osati kuyika. Chifukwa kulondola sikumayikidwa. Zatsimikiziridwa.
