Gulu lililonse la msonkhano limafotokoza nkhani—osati ya zigawo zake, koma za zisankho zomwe bawuti yoyamba idachita isanamangidwe. Tidawona mainjiniya aku Detroit rework fixture pambuyo pa ma jigs atatu omwe adalephera. Tawona magulu a zida zaulimi ku Germany akusiya magulu amtundu wonse chifukwa zida zinasintha panthawi yomaliza. Chifukwa chake? Osati kulephera kwakuthupi kapena zolakwika zamapangidwe—benchi yolumikizira yosakanizidwa.
Chifukwa chiyani "Assembly Workbench" Ndi Yoposa Nthawi Yosaka - Ndi Nangula Wanjira
An msonkhano workbench sikungosintha chitsulo ndi kutalika. Ndipamene milu ya kulolerana imawonekera, pomwe kutopa kwa ergonomic kumachepetsa nthawi yozungulira ndi 18%, pomwe ma handoffs ophatikizika amatha kuthamanga kapena kuyimitsa. Ku Botou Haijun Metal Products Co., Ltd., timapanga zitsulo zokhazikika kwa ogulitsa magalimoto a Tier-1-ndipo gawo lililonse limadutsa malo osachepera anayi odzipatulira: kutsimikizira kusanachitike, kuyanjanitsa kwagawo, kusanja kokhazikika, ndi kutsimikizira magwiridwe antchito. Siteshoni iliyonse imagwiritsa ntchito zomangira zokhazikika zomangika ku mabenchi olimba, oyambira pansi okhala ndi malo ophatikizika oyambira, zoyikapo za 12-mm, ndi kulolerana kwa ± 0.05 mm kupitilira 2 m².
Sititchula mabenchi ogwirira ntchito ndi kuchuluka kwa katundu kokha. Kugwiritsiridwa ntchito kwapadziko lonse lapansi kumavumbula makhalidwe atatu omwe sangakambirane: kubwerezabwereza pansi pa kugwedezeka, kukhazikika kwa kutentha panthawi ya kuzizira kwa weld, ndi modularity kukonzanso mofulumira. Benchi yomwe idavotera 1,500 kg static load imalephera ngati chimango chake chikusokonekera kuposa 0.1 mm pomwe mkono wa robotiki umagwiritsa ntchito torque 220 N·m pafupi. Ichi ndichifukwa chake makasitomala athu amafotokozera za ISO 10793-osati mafelemu amtundu wa "industrial-grade".
Njira Zinayi Zolephera Simudzaziwona M'mabuku
Kuthamanga kwachitsulo: Aluminium T-slot njanji amakulitsa 0.02 mm/°C. Pambuyo pa maola asanu ndi limodzi akuwonekera kwa masana m'malo osayendetsedwa ndi nyengo, njanji yautali wa 1.2-m-utali imasunthika molingana ndi mabakiteriya a misindex-kuchititsa 14% kukana kwakukulu pamisonkhano yosindikizira. Kusokoneza kwa Ground loop: Miyendo yachitsulo yosamangika imapanga kusiyana kwamagetsi. Akamisiri akamagwiritsa ntchito zida za torque zam'manja zokhala ndi mayankho a digito, kuwerengera kosasinthika kumayambitsa ma alarm abodza - kuwonjezera mphindi 22 pa siteshoni iliyonse pakusinthanso. Chida mthunzi: Kuyatsa kumtunda komwe kumayikidwa pamwamba pa mabenchi okhazikika kumapangitsa mithunzi yolimba kudutsa madera ovuta kwambiri. Ogwiritsa ntchito amaphonya zozama za ulusi - zomwe zimatsogolera ku zochitika za 3 × apamwamba kuposa mabenchi okhala ndi ma LED, osakanikirana. Kusokoneza kukumbukira zinthu: Zitsulo zoziziritsa zoziziritsa kukhosi popanda zoziziritsa kupsinjika zimasunga kupsinjika kotsalira pakugudubuzika. Pokakamiza mobwerezabwereza, amazungulira pang'onopang'ono-kusintha datum plane geometry ndi 0.12 mm / chaka. Makasitomala athu tsopano akufuna mbale yotsimikizika ya mill-certified stress-relieve (ASTM A1011 SR). Zomwe Zimasuntha Singano—Osati Zomwe Zimamveka Bwino
Ogula ambiri amafananiza mabenchi ogwirira ntchito pamtengo, kusintha kwa kutalika, ndi kutha kwa pamwamba. Koma pakutumiza kwenikweni, zinthu zomwe zimafunikira zimakhala chete:
Ikani kachulukidwe kachitidwe: 64 zoyikapo ulusi/m² zimathandizira kuyikanso malo mkati mwa 5 mm increments—ndikofunikira kuti DFM itsimikizidwe mobwerezabwereza panyumba zokokedwa zakuya. Kukhazikika kwa mawonekedwe apansi ndi mwendo: Malumikizidwe otsekedwa amataya 12-18% kuuma pambuyo pa miyezi 18 ya kugwedezeka. Miyendo yowotcherera imasunga> 97% kulimba koyambirira kwazaka zisanu - ngakhale kukhudza kwa forklift tsiku lililonse. Kumata zokutira pamwamba: Ma hybrids a epoxy-polyester amalephera mwachangu kuposa ma electroplated zinc-nickel akakhala ndi ma brake fluid kapena hydraulic oil fust - zofala m'makina omaliza opangira makina. Tayesa izi pamasamba 47 a kasitomala. Kukula kwa moyo wa benchi kumadumpha kuchokera pazaka 3.2 mpaka 7.9 pomwe njira zonse zitatu zimakwaniritsa zofunikira za OEM-osati zonena zamakatale.
Momwe Mungatchulire Popanda Kungoganizira
Yambani ndi chopinga chanu cholimba kwambiri - osati gawo lanu lalikulu. Ngati masitampu anu akuya kwambiri amafunikira ± 0.08 mm kulondola kwamalo pa 20 °C mozungulira, ndiye:
Kanani benchi iliyonse popanda malipoti ovomerezeka a CMM osonyeza kutsika ≤0.03 mm kupitirira 1 m² Pamafunika data yokulirapo pazantchito zonse—osati mbale zapamwamba zokha Tsimikizirani kuti kukana kwapansi kumakhala ≤2.5 Ω pazonse zolemetsa (zoyesedwa pa IEC 61000-6-4) Tsimikizirani kuti mphamvu yolowetsamo imapitilira 1,200 N pakuyika kwa M8 (kuyesedwa pa ASTM F568M) Izi sizowonjezera-injiniya. Ikuletsa mtengo wa $24,000-pa sabata wa kuyimitsidwa kwa mizere kuyambira pakusalongosoka koyambitsa benchi-ndalama zomwe tatsata m'malo atatu a North American Tier-2 kotala lapitali.
A zoona msonkhano workbench sichikhala mumsonkhano wanu-zimaphatikizana ndi dongosolo lanu labwino. Imanyamula zolemba za calibration. Imapulumuka kuyezetsa kupopera mchere. Imatumiza ndi malipoti oyendera miyeso—osati masilipi olongedza okha. Ku Botou Haijun, timayika benchi iliyonse m'nyumba, timatsimikizira kukhazikika pa Zeiss CONTURA G2 CMM yathu, ndikutumiza ndi zipika zochitira kutentha. Chifukwa pamene chingwe chanu cholumikizira chikuyima, vuto silimangoyambira pa makina osindikizira - limayambira pomwe gawolo limakumana pamwamba.
