Ibikoresho byo gusudira ntabwo ari ibintu gusa hamwe na clamps-ni umwubatsi wicecekeye wo guhagarara neza, gusubiramo, no gusudira ubunyangamugayo muburyo bwo guhimba ibyuma. Twabonye imishinga myinshi ihagarara kumaduka kubera ko "rusange" gusudira "rusange" idashobora kwihanganira ± 0.15 mm kwihanganira inteko igizwe nubuhinzi bugizwe nibice 12. Cyangwa icyarushijeho kuba kibi: umukiriya wa robotic welding selile yahagaritswe inshuro nyinshi-bitatewe na progaramu ya robo, ariko kubera ko gutandukana kubice byarenze imipaka yo kwiyandikisha. Ntabwo arikibazo cyo gusudira. Ni a ibikoresho byo gusudira ikibazo.
Impamvu Ibikoresho bisanzwe binanirwa munsi yumuvuduko wukuri wisi
Ibyinshi mu bikoresho byo gusudira bifata igice kimwe cya geometrie, imyitwarire ihamye, hamwe no kugoreka ubushyuhe. Ukuri ntikwemera. Ibyuma bikonje bikonje bigabanuka bitandukanye na 304 bitagira umwanda mugihe kinini-GMAW. Aluminium alloys yihuta munsi yubushyuhe bwaho. Kandi ibice byashushanijwe cyane-cyane cyane bifite flanges idasanzwe cyangwa imbavu zimbere-bizana isoko yimvange idashobora kwishyurwa.
Twabipimye: ibikoresho bidakoreshwa neza bigira uruhare kuri 68% yingingo ya mbere yingero zidahuye neza murwego rwo hagati (50-500 pcs). Intandaro? Igikoresho cyateguwe nta DFM yinjije - nta moderi yo kwagura ubushyuhe, nta kwigana imbaraga zo kwigana, nta gusesengura kwihanganira gusesengura ibintu bifatika kuri tonnage no kugorora impande zose.
Niyo mpamvu guhimba neza bitangira kera mbere yuko arc ikubita. Iratangirana nibikoresho byakozwe muburyo bwo kwagura igice cyibikorwa bikora-ntabwo ari imashini yatekerejwe.
Ibintu bine bitaganirwaho muburyo bwo gusudira neza
Duhereye ku kigo cyacu cyujuje ISO muri Botou-aho buri kintu cyo gusudira cyihariye gikorerwa CMM mbere yo gukoreshwa bwa mbere - twatandukanije icyatandukanya ibikoresho bishoboye guhagarara bihenze:
Ingamba zihuye na datum ingamba: Ibice bitagira umwanda ukoresha ibyuma 420 bikomye; inteko ya aluminiyumu isaba kudahuza 7075-T6 ibihuru hamwe na coefficient-igenzurwa hejuru. Indishyi zumuriro zubatswe. Imbaraga zo gufatisha zahinduwe kugirango zigabanuke. Kurenza-gufatisha ibice byoroheje; munsi-clamping yemerera micro-shift mugihe cyo gusudira. Imigaragarire yuburyo bugaragara: Isahani shingiro imwe yemera intoki za MIG jigs, ibyari byo guhuza robot ya TCP, hamwe na moderi ya laser yo gusudira - nta rework iyo umusaruro wikubye kabiri. Ibi ntabwo ari amahame. Isosiyete itanga amamodoka yo mu cyiciro cya 1 yagabanije igipimo cy’ibikorwa byo gusudira munsi ya 11.3% ikagera kuri 0.7% nyuma yo gusimbuza ibikoresho by’umurage na sisitemu ya moderi yubatswe kuri aya mahame ane.
Iyo Ntoya-Batch ihindagurika ihinduka Impande zawe
Ba injeniyeri benshi bibwira ko ibikoresho-bisobanutse neza bisaba amajwi menshi. Ntibikwiye. Muri Botou Haijun Metal Products Co., Ltd., twubaka buri gihe ibikoresho byemewe byo gusudira byemewe kubice bito nkibice 12 - nta bicuruzwa byibuze bibujijwe. Kubera iki? Kuberako umurongo uhagaritse umurongo ukora kashe, kunama, ibikoresho byo gusudira guhimba, no guterana kwanyuma munsi yinzu. Nta ukora ibikoresho byo hanze atinda. Nta gishushanyo mbonera kidahwitse.
Twebwe imashini yimashini kumashini imwe ya CNC igize ibice byawe - kwemeza imyanya yabantu ihuye na die-set ya cooride muri ± 0.02 mm. Ingirabuzimafatizo zacu zo gusudira zikoresha ibintu bisa bikoreshwa muri prototypes yawe. Ibyo bivuze ko amakuru yimyitwarire yubushyuhe yimurwa biturutse kubikoresho byemewe kugeza umusaruro weld gahunda yiterambere.
Igisubizo: Ingingo ya mbere yo kwemeza igabanuka kuva kumyumweru kugeza kumasaha 72. Umukiriya umwe w’ibikoresho by’ubuhinzi by’i Burayi yagabanije igihe cy’ibicuruzwa bishya byashyizwe ahagaragara iminsi 37 - atari mu kwihutisha gusudira, ahubwo akuraho ibikoresho bijyanye n’ibikoresho.
Guhitamo Igikoresho cyawe cyo gusudira: Reba Hejuru ya Igishushanyo mbonera
Utanga isoko yohereza dosiye ya CAD hamwe na kashe "yemewe" ntabwo ihagije. Baza aho:
Bagereranya kugoreka ubushyuhe * hamwe nu ntera yawe yuzuye nubunini * - ntabwo ari rusange AISI 1018? Bashobora gutanga raporo ya CMM yerekana inshuro zisubirwamo zirenga 500 - ntabwo ari kalibrasi yambere? Ese ibyangombwa byabo byujuje ubuziranenge bishobora gukurikiranwa numero yawe yihariye ya PO, harimo ibikoresho fatizo byerekana ibintu byose byakomanze? Botou Haijun itanga ibyo uko ari bitatu - kandi ikongeramo ibitekerezo byubwubatsi muminsi itatu yakazi, ibivugwa mumasaha 48, hamwe nibisobanuro byuzuye nyuma yo koherezwa. Ntabwo ari politiki. Nkumwitozo.
Kuberako guhimba neza ntabwo bipima kumpapuro. Ipima hasi yububiko - aho buri weld, buri clamp, buri micron yo kwihanganira ibaho cyangwa igapfa kubikoresho bifata ukuri. Aho niho ibikoresho byo gusudira ireka kuba ibikoresho-kandi igahinduka umufatanyabikorwa wawe ukomeye.
