Zida zowotcherera sizimangokhala zomangira ndi zomangira - ndi mmisiri wosakhazikika wokhazikika, kubwerezabwereza, komanso kukhulupirika pakupanga zitsulo zamapepala. Tawona ntchito zambiri zikuyimitsidwa m'malo ogulitsira chifukwa chowotcherera "generic" sichimatha kupirira ± 0.15 mm pagulu lamagulu 12 laulimi. Kapena choyipirapo: selo yowotcherera yamakasitomala imayimitsidwa mobwerezabwereza-osati chifukwa cha kukonza maloboti, koma chifukwa kusiyanasiyana kwapang'onopang'ono kunadutsa malire olembetsa. Ilo si vuto kuwotcherera. Ndi a kuwotcherera tooling vuto.
Chifukwa Chake Zosintha Zokhazikika Zimalephereka Pansi Pakukakamizidwa Kwapadziko Lonse Lapadziko Lonse
Zida zambiri zowotcherera pashelufu zimatengera gawo limodzi la geometry, machitidwe okhazikika azinthu, komanso kupotoza kwa kutentha komwe kungadziwike. Zoona sizimagwirizana. Chitsulo chozizira chimachepa mosiyana ndi 304 zosapanga dzimbiri panthawi ya GMAW yodutsa. Ma aluminiyamu aloyi amazungulira mwachangu pansi pa kutentha komweko. Ndipo zigawo zozama-makamaka zomwe zili ndi ma asymmetric flanges kapena nthiti zamkati-zimayambitsa ma springback omwe odziwa zachibadwa sangathe kubweza.
Taziyeza: zida zosawerengeka zimathandizira ku 68% ya kusasinthika kwa gawo loyamba mumayendedwe apakatikati (ma PC 50-500). Chifukwa chake? Zida zopangidwa popanda kuyikapo kwa DFM-palibe mawonekedwe okulitsa matenthedwe, palibe kayeseleledwe kamphamvu, palibe kusanthula kwapang'onopang'ono motsutsana ndi matani enieni a atolankhani ndi kubwereza kobwereza.
Ichi ndichifukwa chake kupanga molondola kumayamba nthawi yayitali arc isanamenye. Zimayamba ndi zida zopangidwa ngati zowonjezera zofunikira za gawolo-osati ngati lingaliro lachimake.
Zinayi Zosakambirana mu Precision Welding Tooling Design
Kuchokera pamalo athu ogwirizana ndi ISO ku Botou - komwe makina onse owotcherera amavomerezedwa ndi CMM asanagwiritse ntchito koyamba, tasiya zomwe zimalekanitsa zida zomwe zimatha kuimitsidwa ndi zodula:
Njira yofananira ndi zinthu: Ziwalo zosapanga dzimbiri zimagwiritsa ntchito zikhomo 420 zolimba zosapanga dzimbiri; ma aluminiyamu amafunikira matabwa osasokoneza 7075-T6 okhala ndi malo owongolera a coefficient-of-friction. Thermal chipukuta misozi yomangidwa: Zosungirako zimaphatikizira mipata yothandizira njira ndi zoyika zotsika kwambiri pafupi ndi madera otentha kwambiri-kuchepetsa kupotoza kwa pambuyo pa weld ndi 40% pamisonkhano yayikulu ya 3-mm. Mphamvu yothina imasinthidwa kukhala kuuma kwina: Osati ma torque - katundu weniweni wa Newton-mita wojambulidwa kudutsa modulus yopindika ya gawolo. Over-clamping ming'alu woonda flanges; pansi-clamping imalola micro-shift panthawi yowotcherera. mawonekedwe modular kwa ndondomeko scalability: Mbale yoyambira yomweyi imavomereza ma MIG jigs, ma robotic TCP alignment zisa, ndi ma module a laser welding-palibe kukonzanso pamene kuchuluka kwa kupanga kuwirikiza kawiri. Izi sizongoyerekeza. Wogulitsa magalimoto a Tier-1 adachepetsa kukonzanso kwa ma welds a sub-assembly weld kuchoka pa 11.3% mpaka 0.7% atalowa m'malo mwa zida zoyambira ndi makina okhazikika omangidwa mozungulira mfundo zinayi izi.
Pamene Kusinthasintha Kwamagulu Ang'onoang'ono Kumakhala Mpikisano Wanu Wampikisano
Akatswiri ambiri amaganiza kuti zida zolondola kwambiri zimafuna kulungamitsidwa kwakukulu. Zolakwika. Ku Botou Haijun Metal Products Co., Ltd., timapanga zida zowotcherera zovomerezeka nthawi zonse zamagulu ang'onoang'ono mpaka 12 - popanda zoletsa zochepa. Chifukwa chiyani? Chifukwa mzere wathu wophatikizika wokhazikika umagwira kuponda, kupindika, kuwotcherera tooling kupanga, ndi msonkhano womaliza pansi pa denga limodzi. Palibe kuchedwa kwa opanga zida zakunja. Palibe ma handoffs apangidwe olakwika.
Timapanga makina osindikizira omwewo a CNC omwe amapanga mbali zanu-kuwonetsetsa kuti malo omwe ali ndi malo akugwirizana ndi zomwe zimayikidwa mkati mwa ± 0.02 mm. Maselo athu owotcherera amayendetsa zinthu zomwe zimagwiritsidwa ntchito muzojambula zanu. Izi zikutanthauza kuti zidziwitso zamakhalidwe amatenthedwa zimasamutsidwa mwachindunji kuchokera ku chitsimikizo cha zida kupita ku chitukuko cha ma weld schedule.
Zotsatira: Nthawi yovomerezeka ya nkhani yoyamba imatsika kuchokera pamasabata mpaka maola 72. Wogula makina aulimi ku Europe adadula nthawi yoti akhazikitse zinthu zatsopano ndi masiku 37, osati kufulumizitsa kuwotcherera, koma pochotsa malupu okhudzana ndi zida.
Kusankha Mnzanu Wothandizira Zida Zowotcherera: Yang'anani Kupitilira pa Blueprint
Wothandizira amene amatumizanso mafayilo a CAD okhala ndi masitampu "ovomerezeka" sikokwanira. Funsani m'malo mwake:
Kodi amatengera kupotoza kwamafuta * ndi giredi yanu yeniyeni ndi makulidwe * -osati generic AISI 1018? Kodi angapereke malipoti a CMM owonetsa kubwerezabwereza kwa mizere 500-osati kungoyesa koyambirira? Kodi zolemba zawo zabwino zimatsatiridwa ku nambala yanu ya PO, kuphatikiza ma satifiketi azinthu zonse zowumitsidwa? Botou Haijun amapereka zonse zitatu-ndipo amawonjezera ndemanga zaumisiri mkati mwa masiku atatu ogwira ntchito, mawu ogwidwa mkati mwa maola 48, ndi kufufuza kwathunthu pambuyo potumiza. Osati monga ndondomeko. Monga kuchita.
Chifukwa kupanga kolondola sikukulirakulira pamapepala. Imafika pansi pa shopu - pomwe weld iliyonse, chotchinga chilichonse, ma micron aliwonse olekerera amakhala kapena amafa pogwiritsa ntchito zida kuti ndizoona. Ndiko kumene kuwotcherera tooling amasiya kukhala zida - ndipo amakhala bwenzi lanu lovuta kwambiri.
