Matebulo owotcherera ndi zosintha amasintha zongoyerekeza kukhala geometry. Tidawona opanga akuwononga mphindi 22 pazigawo zolumikizirana pazitsulo zopindika. Tidayeza kutsika kobwerezabwereza kwa 47% tikamagwiritsa ntchito zingwe za bolt-pansi m'malo mwa ma modular T-slot system. Kulondola sikongoyerekeza-ndiko kuyezeka, kubwerezabwereza, ndipo kumamangiriridwa mwachindunji ku kuuma, kusinthika, ndi kukhazikika kwa kutentha kwa nsanja yanu yoyambira.
Chifukwa Chake Matebulo "Okwanira" Amakhala Okwera Kwambiri Kuposa Mukuganiza
Masitolo ambiri amayamba ndi mbale yathyathyathya yowotcherera kuti ipange miyendo yachitsulo. Imaoneka yolimba—kufikira kupotozedwa kwa kutentha kuyambika pambuyo pa maola atatu akuwotcherera mosalekeza. Tidayesa mbale zisanu ndi imodzi zodziwika bwino za 1,500 × 3,000 mm pansi pamiyeso yofanana ya 220-amp MIG: ziwiri zidapunduka kuposa 0.8 mm mkati mwa mphindi 90. Ndikokwanira kusokoneza 6-mm fillet weld kudutsa 300-mm bulaketi. Kulephera kwenikweni kwenikweni sikumabwera kawirikawiri chifukwa cha luso losauka - kumabwera chifukwa cha kusakhazikika kwa maziko.
Matebulo owotcherera enieni ndi zokonzera ziyenera kukwaniritsa njira zitatu zosakambitsirana: kulolerana kwa flatness ≤ ± 0.15 mm/m, modular hole pattern (T-slot kapena kubowola gridi) yokhala ndi ≥ 800 kg clamping force pa nangula,ndi Kutentha kokwanira kuyamwa 15+ kW-mphindi yamphamvu ya arc popanda kupindika. Chilichonse chocheperako chimakakamiza ogwira ntchito kubwezera pamanja-kuchepetsa nthawi yozungulira, kuchulukirachulukira, komanso kutopa mwachangu.
Timawona izi tsiku ndi tsiku pakuwunika kwamakasitomala. Wogulitsa magalimoto a Tier-2 adachepetsa zokolola zoyamba kuchokera pa 68% mpaka 93% atachotsa tebulo lawo lachitsulo lazaka 12 ndi mbale yachitsulo ya 40-mm, yochepetsera nkhawa yokhala ndi mipata ya 28-mm T-slots ndi mabasi ophatikizika apansi. ROI sinali mwachangu-kunali kuthetsa ntchito yokonzanso ndikuwunikanso mawonekedwe.
Zosintha Sizingongole-Ndi Zogwirizana Zam'mbali
Ena anganene kuti owotcherera aluso safuna zomangira. Koma luso siliposa fiziki. Elekitilodi ya 3.2-mm imapanga kutentha komwe kumakhala kopitilira 6,000 ° C. Popanda kudziletsa, gawo lililonse limayenda—nthawi zina mongodziwiratu, nthawi zambiri osatero. Zosintha zimatseka *ubale* pakati pa zigawo, osati malo awo okha.
Zochita zogwira mtima zimapanga zinthu zitatu nthawi imodzi:
- Nangula zolemba zoyambira motsutsana ndi madigiri asanu ndi limodzi a ufulu (X/Y/Z + pitch/yaw/roll)
- Chotsani kutentha kutali ndi ziwalo zofunika kwambiri pogwiritsa ntchito mapepala a copper-alloy contact pads kapena nsagwada zoziziritsidwa ndi madzi
- Lolani kusintha mwachangu - pansi pa masekondi 90 kuti mukonzenso zonse - popanda kukonzanso
Tidapanga zida zopangira utsi wosapanga dzimbiri zomwe zimagwiritsa ntchito zikhomo zodzaza ndi masika zokhala ndi ± 0.02 mm kubwereza komanso zingwe za pneumatic zopereka 1,200 kgf pamagetsi a 0.6 MPa. Nthawi yozungulira yatsika kuchokera ku 14.2 mpaka 5.7 mphindi. Zotsalira zidatsika kuchokera pa 11.3% mpaka 0.8%. Chinsinsi sichinali chodzipangira chokha - chinali kuchotsa zosintha zomwe wogwiritsa ntchito sakanatha kuziwongolera.
Zolakwa wamba? Zigawo zokakamiza kwambiri, kunyalanyaza njira zowonjezera kutentha, ndikugwiritsa ntchito zida za aluminiyamu pakugwiritsa ntchito kutentha kwambiri. Chigawo cha aluminiyamu cha kukula kwamafuta ndi 2.4 × chitsulo. Aluminium locator bar ya 500 mm imakulitsa 1.3 mm pa 200 ° C - yokwanira kutsegula kusiyana kwakukulu mu nyumba yoponderezedwa.
Kusankha Pakati pa Modular, Custom, ndi Hybrid Systems
Matebulo owotcherera ndi ma modular amafanana ndi mashopu omwe amamanga mabanja 5-15 apadera pachaka. Ma mbale okhazikika a T-slot, malo osinthika, ndi zingwe zomangika zimakulolani kuti mumangenso makonzedwe mu maola - osati masabata. Koma modularity ili ndi malire: kuchuluka kwa malipiro sikuposa 3,500 kg, ndipo kulondola kwambiri (± 0.05 mm) kumafuna kuyika zida zapansi.
Zosintha zamakasitomala zimayang'anira ntchito zakuthambo komanso zida zamankhwala. Amapereka kubwereza kwa micron-level koma amawononga 3-7× more ndipo amatenga masabata 8-14 kuti atsimikizire. Posachedwapa tidapereka cholumikizira cha vacuum-brazing choyika mafupa a titaniyamu pomwe kutsirizika kumayenera kukhala ndi Ra ≤ 0.4 µm-ndipo kusuntha kwamafuta kudutsa muvulopu yantchito ya 1,200 mm kudakhala pansi pa ± 0.018 mm mozungulira maora 4.
Njira yosaiwalika kwambiri ndi yosakanizidwa: ma modular base table ophatikizidwa ndi mbale zamtundu wa ntchito. Mmodzi wa zida zaulimi amagwiritsa ntchito tebulo la 2,000 × 4,000 mm T-slot monga msana wawo. Amasinthana m'mbale zisanu zodzipatulira zapamwamba-imodzi ya ma axle a tractor, imodzi ya ma valve a hydraulic valve, ina ya PTO shaft assemblies. Nthawi yokhazikitsa idatsika ndi 76%. Ndalama zogulira zida zidachepetsedwa ndi 42% motsutsana ndi mwambo wonse.
Funsani mafunso awa musanagule: Kodi kutentha kwanu koyipa kwambiri ndi kotani? Kodi mumakhazikitsa masinthidwe angati pamwezi? Kodi njira yanu ya QA imafuna zolozera za datamu? Ngati simungathe kuyankha onse atatu, yambani pamenepo-osati ndi mtengo kapena mtundu.
Botou Haijun Metal Products Co., Ltd.: Zopangira Mashopu Enieni, Osati Mabuku
Botou Haijun Metal Products Co., Ltd. idayamba mu 2010 ndi cholinga chimodzi: kumanga zida zomwe zimapulumuka zenizeni m'masitolo. Ili mu mzinda wa Botou, m'chigawo cha Hebei, kampaniyo imapanga matebulo owotcherera ndi zomangira mozungulira momwe angagwiritsire ntchito - osati labu. Zitsulo zawo za 40-mm-thick, zokhazikika bwino za Q345B zimakhala ndi mpumulo wapawiri: kuyatsa ng'anjo ndikutsatiridwa ndi kukalamba kogwedezeka. Flatness imagwira ± 0.12 mm / m kudutsa 3-mita zipatala-zotsimikiziridwa ndi laser interferometry, osati zowongoka.
Njira iliyonse ya T-slot imakhala ndi ma 55HRC olimba omwe adavotera 1,000,000 mikombero yochepetsera. Malo aliwonse apansi amakumana ndi IEC 61000-4-5 surge chitetezo miyezo. Palibe "chabwino mokwanira". Zida zawo zokhala ndi ma modular zimaphatikizanso zoyezera kutalika, zowonetsa maginito, ndi ma nangula oyendetsedwa ndi torque - zonse zomwe zimatsatiridwa ndi ma lab ovomerezeka a CNAS.
Mupeza zogulitsa zawo https://www.haijunmetals.com-osati m'mabuku onyezimira, koma m'mafakitale omwe nthawi yayitali imakhala yofunika kwambiri kuposa zokongoletsa. Kumene owotcherera amati "chinthuchi sichinasunthike m'miyezi 18," osati "ndikukhulupirira kuti chidzachitika lero."
Matebulo owotcherera ndi zida sizinthu zowonjezera. Iwo ndi othandizana nawo mwakachetechete pamtundu uliwonse wamawu omveka. Sankhani monga momwe mumasankhira maelekitirodi anu - ndi chidwi ndi zitsulo, kulolerana, ndi kupirira kwenikweni. Chifukwa kulondola sikukhazikitsidwa kamodzi. Imabwerezedwa—zikwizikwi—popanda kunyengerera.
