Buri wese usudira neza azi ukuri: uwawe ameza yo guhimba ibyuma ntabwo ari ubuso gusa-ni umusingi wo gusubiramo, inanga yo kugenzura kwihanganira, n'umurongo wa mbere wo kwirinda ibikorwa bidahenze. Twabonye amaduka atakaza iminsi itatu mugiterane kimwe kuko guhuza T-slot kumeza byatwaye mm 0,15 mugihe. Twarebye lazeri yaciwe na jigs irwanira munsi yubushyuhe bwumuriro mugihe isahani yibanze yabuze ibyuma byubatswe bikomeye. Precision ntabwo itangirira kumuri-itangirira aho igice gikora kumeza.
Impamvu Ubunyangamugayo Bwingenzi Birenze Ibishusho bya Bolt
Abaguzi benshi baragereranya ameza yo guhimba ibyuma ibisobanuro kuburemere, ingano, cyangwa umubare wa T-slots. Ibyo ni nko gucira moteri ikirango cyayo. Ikigaragaza mubyukuri igihe kirekire ni metallurgical stabilite. Ubukonje buzunguruka A572 Icyiciro cya 50 Icyuma-gikoreshwa nubushyuhe kugeza kuri 220-250 HB - birwanya micro-deformasiyo munsi yimitwaro myinshi. Amashanyarazi yoroheje atavuwe neza byoroshye kuri 1.2 kN / m²; amasahani akomeye afite uburebure muri mm 0.08 mm hejuru ya mm 2000 × 1.500 nyuma y amezi 18 yo gukoresha buri munsi. Turabigenzura hamwe na buri gihembwe cya CMM - ntabwo ari cheque yambere yo kwemerwa. Ubuso bukomeye bwa gradients nabwo bufite akamaro: uburebure bwa mm 3 butuma imyambarire idashobora kwangirika nta byago byavunitse mugihe cyo gushinga imashini ziremereye cyane.
Igiciro cyihishe cya sisitemu yo kwishyiriraho "Universal"
Imbonerahamwe zimwe zamamaza "guhuza modular" ariko ubwato hamwe na M8 bwinjijwemo insanganyamatsiko iri hagati ya mm 100 zitandukanye. Ibyo bikora neza - kugeza igihe ukeneye guhuza 47 mm-diameter ya hydraulic manifold flange isaba santimetero 60 za bolt. Ihinduka ryukuri risobanura ibishushanyo mbonera bya gride: mm 50 kubikoresho bisanzwe, mm 25 kuri micro-weldment, hamwe na 12.7 mm ya precision ya dowel yo kwandikisha jig. Muri Botou Haijun Metal Products Co., Ltd., buri mbonerahamwe ikoresha ibice bibiri bya T-slot geometrie - ahantu hejuru hakira clamps 10 mm zisanzwe; byimbitse byasubiwemo bifunga ibicuruzwa byabigenewe hamwe na ± 0.02 mm gusubiramo. Nta adaptate. Nta shim. Nta gukeka.
Imicungire yubushyuhe nyabwo-Isi Ntabwo iganirwaho
Gusudira bitanga ubushyuhe bwaho burenga 1,200 ° C. Imeza idafite imicungire yubushyuhe bwihuta kurenza uko ushobora kuvuga "gukosora kugorora." Igisubizo cyacu? Isahani yibanze ya mm 32 ifite urubavu rwimbere rwikubye kabiri ubushyuhe bwumuriro mugihe ugabanya ibiro 17% hamwe nisahani ikomeye. Buri rubavu rukora nk'ubushyuhe, runyuza ingufu kure yakazi. Ibi turabyemeza dukoresheje ubushyuhe bwa infragre: izamuka ryubushyuhe bwo hejuru riguma munsi ya 18 ° C nyuma yikigereranyo cya 300-amp GMAW ikurikiranye kuri mm 10 yikizamini cya karubone. Gereranya ibyo kumeza yabanywanyi yerekana imitwe ya 42 ° C-hanyuma 0.23 mm yunamye yapimye kumurongo wo hagati.
Nta bwumvikane bwihishe: Imbonerahamwe zose zikoresha ASTM A572 Gr. Ibyuma 50 - ntabwo "bihwanye" amanota afite imbaraga zitanga umusaruro Nta cyiciro gitandukanye: Isahani yose ikorerwa ultrasonic yipimisha munsi yubutaka mbere yo kuyikora Nta kalibrasi igenda: T-slot parallelism ifata ± 0,05 mm / m hejuru yuburebure bwuzuye, igenzurwa na laser interferometero Bigenda bite Iyo Uhagaritse Isubiramo ryubuhanga
Umuhinzi umwe wo muri Amerika y'Amajyaruguru OEM yategetse ameza 12 ashingiye gusa ku gishushanyo cya CAD - nta bitekerezo bya DFM byasabwe. Igishushanyo cyabo cyakoresheje umwobo wa mm 6 muri plaque 25 mm. Mugihe cyo kugerageza umurima, gufunga torque byateje urudodo muri 37% byimikorere. Gukosora? Kongera guhindura umwobo kugera kuri mm 18 hamwe nududodo twazungurutse aho guca imigozi - kongera imbaraga zo gukuramo 210%. Niyo mpamvu dutanga CAD yubusa gusubiramo ibishushanyo mbonera mumasaha 72. Ntabwo ari “inama.” Ntabwo ari “ibyifuzo.” Ipima ryapimwe ryemewe na ASME Y14.5 GD&T ibipimo, harimo n-ibintu bibi cyane byakorewe isesengura ryibintu byinshi.
A ameza yo guhimba ibyuma yinjiza agaciro kayo muri weld yambere - ariko muri 12,000. Iyerekana iyo shift ya gatatu ikora progaramu imwe nta recalibration. Iyo umukoresha mushya ageze kuri mm 0.1 mm-fit kumunsi wabo wambere. Iyo raporo yawe ya CMM yerekana gutandukana kwa zeru mumezi atandatu. Botou Haijun Metal Products Co., Ltd yubaka izi mbonerahamwe mu Mujyi wa Botou-umutima w’inganda zikora ubukonje-Ubushinwa-aho disipuline ya metallurgjiya itabishaka. Imbonerahamwe yose yoherejwe ifite ibyemezo byuzuye, amakuru yemewe ya CMM, hamwe numubare wubushyuhe ukurikirana. Kuberako ubusobanuro butaranga. Nibyingenzi.
