Wonke umshicileli ochanekileyo uyayazi inyani: yakho itafile eyenziwe ngentsimbi ayisiyonto nje isiseko-yisiseko sokuphindaphinda, i-anchor yokulawula ukunyamezela, kunye nomgca wokuqala wokukhusela ngokuchasene nokusebenza kwakhona kweendleko. Siye sabona iivenkile ziphulukana neentsuku ezintathu kwindibano yesibiyeli enye ngenxa yokuba ulungelelwaniso lwe-T-slot lwetafile lukhukuliseke nge-0.15 mm ngokuhamba kwexesha. Siye sabukela i-laser-cut jigs warp phantsi komthwalo we-thermal xa iplate yesiseko iswele ngentsimbi eqinile. Ukuchaneka akuqali kwitotshi-iqala apho inxalenye ichukumisa itafile.
Kutheni imfezeko yezinto eziphathekayo ibaluleke ngaphezu kweepateni zeBolt
Uninzi lwabathengi bayathelekisa itafile eyenziwe ngentsimbi specs ngobunzima, ubungakanani, okanye inani T-slots. Oko kufana nokugweba injini ngebheji yayo. Eyona nto imisela ukuchaneka kwexesha elide kukuzinza kwe-metallurgical. I-Cold-rolled A572 yeBanga le-50 yensimbi-i-heat-treat to 220-250 HB-ixhathise i-micro-deformation phantsi kwemithwalo ephindaphindiweyo. Iitafile zentsimbi ezingaphathwanga zigoba-jika ngokubonakalayo kwi-1.2 kN/m²; iipleyiti ezilukhuni zibamba ukucaca ngaphakathi kwe-± 0.08 mm ngaphesheya kwe-2,000 × 1,500 mm umphezulu emva kweenyanga ezili-18 zokusetyenziswa kwemihla ngemihla. Siyakuqinisekisa oku ngekota ye-CMM yokutshayela-hayi nje ukuhlolwa kokuqala kokwamkelwa. Ubulukhuni bobuso bobunzima bubalulekile kakhulu: ubunzulu betyala le-3 mm buqinisekisa ukuxhathisa ngaphandle komngcipheko wokuqhekeka kwe-brittle ngexesha lofakelo olunzima lwe-welding yomhlaba.
Iindleko ezifihliweyo zeeNkqubo zokuMounting "Universal".
Ezinye iitheyibhile zibhengeza "ukuhambelana kweemodyuli" kodwa inqanawa enemisonto ye-M8 efakwe kwisithuba esiqelelene nge-100 mm. Oko kusebenza kakuhle-ude ube ufuna ukulungisa i-47 mm-diameter hydraulic manifold flange efuna amaziko ebholithi angama-60 mm. Ububhetyebhetye bokwenyani kuthetha iipateni zegridi ezilungisekayo: 50 mm kwisixhobo esisemgangathweni, i-25 mm yee-welds ezincinci, kunye nemingxuma echanekileyo eyi-12.7 mm yokubhaliswa kwejig ephindaphindwayo. Kwi-Botou Haijun Metal Products Co., Ltd., itafile nganye isebenzisa i-t-slot yejometri-slot-slot-slot-top slots yamkela i-clamps eyi-10 mm; Izikhonkwane zokubeka indawo ezinzulu ± 0.02 mm ukuphindaphinda. Akukho ziadaptha. Akukho shims. Akukho ngqikelelo.
Ulawulo lwe-Thermal lwe-Real-World alunakuxoxisana
Ukuwelda kuvelisa ubushushu obungapha kwe-1,200°C. Itheyibhile ngaphandle kolawulo lobunzima obushushu ijika ngokukhawuleza kunokuba unokuthi "ukulungiswa kokugqwetha." Isisombululo sethu? I-32 mm yeplate yesiseko engqindilili kunye ne-ribbing yangaphakathi ephinda kabini inertia ye-thermal ngelixa inciphisa ubunzima nge-17% ngokuchasene nepleyiti eqinile. Ubambo ngalunye lusebenza njengendawo yokucima ubushushu, ihambisa amandla kude nomsebenzi. Siqinisekisa oku kusetyenziswa i-infrared thermography: ukunyuka kweqondo lokushisa kuhlala ngaphantsi kwe-18 ° C emva kwe-300-amp GMAW emihlanu elandelelanayo idlula kwi-10 mm ye-carbon steel piece test. Thelekisa oko kwiitafile ezikhuphisanayo ezibonisa i-42 ° C spikes-kunye ne-0.23 mm yokuthoba elandelwa kumgca ophakathi.
Akukho kuvumelana okufihliweyo: Zonke iitafile zisebenzisa i-ASTM A572 Gr. I-50 yentsimbi-kungekhona "amanqaku alinganayo" anamandla angenakuqinisekiswa Akukho mahluko kwibhetshi: Yonke ipleyiti ivavanywa kwi-ultrasonic ye-subsurface laminations phambi komatshini Akukho lulibration drift: I-T-slot parallelism ibanjwe ukuya ku-±0.05 mm/m ngobude obupheleleyo, ingqinwe nge-laser interferometer Kwenzeka ntoni xa Utsiba uPhononongo lobuNjineli
Enye iOEM yezolimo yaseMntla Melika yayalela iitafile ezili-12 ezisekelwe kuphela kwimizobo yeCAD-akukho ngxelo yeDFM eceliweyo. Uyilo lwabo lusebenzise imingxuma eyi-6 mm kwipleyiti eshinyeneyo eyi-25 mm. Ngexesha lovavanyo lwasebaleni, itorque ebambezelayo ibangele ukuqhawuka komsonto kwi-37% yezixhobo. Ukulungiswa? Ukuyila kwakhona ubunzulu bomngxuma ukuya kwi-18 mm kunye nemicu eqengqelekayo endaweni yeentambo ezisikiweyo-ukwandisa amandla okukhupha nge-210%. Yiyo loo nto sinikezela simahla uphononongo loyilo olusekwe kwiCAD kwiiyure ezingama-72. Hayi "ukubonisana." Hayi "iingcebiso." Ungqinisiso olunomlinganiselo olinganisekayo ngokuchasene nemigangatho ye-ASME Y14.5 GD&T, kubandakanywa uhlalutyo olubi kakhulu lokupakishwa kwamanqaku amaninzi.
A itafile eyenziwe ngentsimbi ifumana ixabiso layo kungekhona kwi-weld yokuqala-kodwa kwi-12,000. Izibonakalisa xa ishifti yesithathu iqhuba inkqubo efanayo ngaphandle kohlengahlengiso. Xa umqhubi omtsha efikelela kwi-±0.1 mm fit-up ngosuku lwakhe lokuqala. Xa ingxelo yakho ye-CMM ibonisa ukungabikho kokutenxa kwisithuba seenyanga ezintandathu. I-Botou Haijun Metal Products Co., Ltd. yakha ezi tafile kwisiXeko saseBotou-intliziyo yoshishino olubandayo lwaseChina-apho uqeqesho lwe-metallurgical alukhethi. Zonke iinqanawa zetafile ezinesatifikethi esipheleleyo semathiriyeli, idatha yokuqinisekisa yeCMM, kunye nenani lobushushu elilandelekayo. Kuba ukuchaneka ayisiyonto. Yisiseko.
