Bluco modular fixturing sikuti ndi njira ina yokhomerera - ndi msana wabata wobwerezabwereza wosakanikirana kwambiri, wopangidwa ndi zitsulo zotsika kwambiri. Tawonapo masitolo amatha milungu ingapo akukonzanso zowotcherera chifukwa mawonekedwe awo samatha kupirira ± 0.15 mm pamitundu itatu ya aluminiyamu. Ena adataya 12% ya zida zomwe zidayamba kugwira ntchito mpaka atasintha kuchoka pa ma jigs omata makonda kupita ku khwekhwe lokonzedwa bwino la Bluco modular fixturing. Kusiyana kwake sikongoyerekeza. Imayesedwa m'malipoti a CMM, zolemba zotumizira nthawi yake, ndi kusaina kwauinjiniya.
Chifukwa chiyani Modular Fixturing Imathetsa Mavuto enieni a Shopu Yapansi
Opanga zitsulo zolondola kwambiri amakumana ndi zovuta zomwezi: Ma OEM amafuna kuwongolera kwa GD&T molimba komanso kukonzanso kamangidwe kofulumira, koma zosintha zachikhalidwe zimawatsekera kunthawi yayitali yotsogola, mtengo wapamwamba wosabwerezabwereza (NRE), ndi zero kusinthika. Chitsulo chowotcherera chomangidwira Gawo #A-207 sichingavomereze Gawo #A-208-ngakhale mbali ya flange ikasintha ndi 2 ° kapena bowolo lisintha 3 mm. Ndipamene Bluco modular fixturing imapereka ROI yoyezeka-osati ngati hype yotsatsa, koma ngati zocheperako, mawindo osinthika afupikitsa, ndi kubwereza kotsimikizika pamabatire.
Tathandiza makasitomala kuchepetsa nthawi yoyimitsidwa kuyambira masiku 14 mpaka maola 48. Bwanji? Pogwiritsa ntchito maziko okhazikika a T-slot, malo osinthika, ma pini a kinematic, ndi zingwe zolumikizira vacuum - zonse zidapangidwa molingana ndi ISO 2768-mK tolerances ndikusinthidwa motsutsana ndi mbale zodziwika bwino. Chigawo chilichonse chimakhala choumitsidwa, chodulidwa, ndikuyika chizindikiro ndi manambala owerengeka. Palibe zongoyerekeza. Palibe "zabwino" zokwanira.
Izi si zida za ogula ndi pulagi. Ndi maziko a metrology-grade. Kupeza mapini kumasunga ± 0.005 mm kubwereza kubwereza kwa 10,000. Ma mbale oyambira amachepetsera kupsinjika komanso pansi mpaka ≤0.01 mm kutsika pa mita. Mphamvu yokhomerera imatha kusinthidwa kuchokera ku 1.2 kN kupita ku 8.5 kN - yotsimikizika ndi ma cell-cell calibration - osayerekezedwa ndi torque ya chogwirira.
Kuphatikiza Ndiko Komwe Ntchito Zambiri Zimapambana-kapena Zimalephera
Magulu ena amaganiza kuti kusintha kwanyengo kumatsika ngati Lego. Sizikutero. Kupambana kumadalira pa zinthu zitatu: kulumikizana kwa mawonekedwe, njira ya datum, ndi kayendetsedwe ka ntchito. Tawona kukhazikitsidwa kolimba kwa Bluco kukulephera chifukwa mbale yoyambirayo sinakhazikike patebulo lamakina ndi kulembetsa koyenera kwa pini-kapena chifukwa mainjiniya anayesa kupeza zina zachiwiri m'malo mwa zolemba zoyambirira zomwe zafotokozedwa m'gawolo.
Kukonza? Yambani ndi dongosolo la datum la gawolo-osati poyambira mtundu wa CAD. Lembani malo aliwonse ku zolozera za A-B-C. Gwiritsani ntchito mfundo za kinematic: mfundo zitatu zimatanthauzira ndege, ziwiri zimatanthauzira mzere, wina amatanthauzira mfundo. Kenako tsimikizirani ndi pre-build dry run pogwiritsa ntchito data ya coordinate measuring machine (CMM)-osati kuyang'ana kowoneka. Gawo lokhalo likuchepetsa kukonzanso ndi 65% pazolembedwa zathu.
Ndipo musanyalanyaze zinthu zaumunthu. Maonekedwe opangidwa bwino a Bluco amachepetsa masitepe oyendetsa kuchoka pa 9 kufika pa 3: gawo la malo → phatikizani omwe ali ndi malo oyamba → clamp. Osapindika, osagunda, osasaka ma wrench. Kusasinthika kumeneku kumapangitsa kuti pakhale zokolola zoyamba-ndipo kumachepetsa zolakwika zokhudzana ndi kutopa pakusintha kwa maola 12.
Pamene Mukufuna Thandizo Lachizolowezi-Osati Zigawo Zokha
Zida zapashelufu zimakupangitsani kuyamba. Koma ntchito zenizeni padziko lapansi zimafuna zambiri. Ganizirani zotsekera zakuya zosapanga dzimbiri zokhala ndi makulidwe asymmetric, kapena mabulaketi a aluminiyamu omwe amafuna kumangirira nthawi imodzi pamakona asanu osapangana ndikusiya mwayi wowotcherera wa robotic MIG. Apa ndipamene chithandizo chophatikizika chaukadaulo chimakhala chotsimikizika.
Botou Haijun Metal Products Co., Ltd. imagwira ntchito mwachindunji ndi makasitomala apadziko lonse lapansi kuti agwirizane kupanga njira zothetsera mavuto, osati kungopereka magawo. Gulu lawo limayang'ana ma callout a GD&T, amayesa kusanthula kwa DFM pakutheka, kutsanzira kupotoza pansi pazambiri zamachitidwe, ndikutsimikizira masanjidwe omaliza pogwiritsa ntchito mitundu yamapasa ya digito yolumikizidwa ndi ma brake enieni osindikizira ndi kuwotcherera ma cell kinematics. Amapereka zolembedwa zonse: mapepala omangira, zowunjika zololera, ndandanda yokonza, ndi ziphaso zoyeserera zotsatiridwa ndi miyezo ya NIST.
Uku sikufunsiridwa kowonjezera. Ndilo mgwirizano wophatikizidwa-kuchokera ku mawu (mkati mwa maola 48 mutalandira mafayilo a STEP) kupita ku chithandizo chotumizira. Ngati wodziwa malo amavala msanga pagulu la zida zaulimi zokwera kwambiri, mainjiniya awo amasanthula mavalidwe, kusintha mawonekedwe owumitsidwa, ndi mapini olowa m'malo mwa zombo zokhala ndi ziphaso zatsopano zothana ndi kutentha—zonsezi mkati mwa masiku asanu ogwira ntchito.
Kusankha Bwenzi Loyenera Pazofuna Zanu Zokonzekera za Bluco Modular
Bluco modular fixturing imapereka phindu lalikulu pokhapokha ataphatikizidwa ndi wopanga yemwe amamvetsetsa zitsulo zozizira, kasamalidwe ka geometric tolerance, ndi zenizeni kupanga. Sikuti wogulitsa aliyense angatsimikizire kuti pini yolowera m'mimba mwake ya 12.7 mm imakhala ndi ≤0.003 mm kutha pambuyo pa matenthedwe 500 - kapena kuti mbale yawo yoyambira imakana kupindika pang'ono polimbana ndi 22 kN yokhazikika.
Yang'anani kuphatikizika kotsimikizika: makina amkati a CNC, kuwongolera kutentha, ma labu a metrology okhala ndi ma CMM owerengeka ndi zowunikira pamwamba, ndikutsatira kwathunthu kuchokera kumalipoti amphero mpaka zolemba zomaliza zoyendera. Funsani umboni—osati mabulosha. Funsani malipoti aposachedwa a CMM kuchokera kumapulojekiti amakasitomala. Funsani zithunzi za ma audits a fixture build. Tsimikizirani chiphaso cha ISO 9001 chimaphatikizapo *kupanga zida *, osati msonkhano wamba.
Pachimake, Bluco modular fixturing sikuti ndi kugula zinthu. Ndi za kugula chidaliro mu repeatability. Chidaliro kuti Gawo #B-882 lipeza chimodzimodzi kaya ndi mtundu woyamba kapena 5,000th unit yopanga. Chidaliro kuti kapangidwe kanu kotsatira sikuyambitsanso $28,000 yomanganso. Chidaliro kuti shopu yanu ikuyenda bwino, osati pemphero.
Bluco modular fixturing zimagwira ntchito bwino zikapangidwa, kutsimikiziridwa, ndikuthandizidwa ndi anzanu omwe amatengera kulolerana kwanu ngati awo.
