Bluco modular fixturing haingori imwe clamping system-ndiyo musana wakanyarara wekudzokororwa kurongeka mune yakakwirira-musanganiswa, yakaderera-vhoriyamu simbi yekugadzira. Takaona zvitoro zvinopedza mavhiki zvichigadzira mawelds nekuti chimiro chazvo hachigone kubata ± 0.15 mm kushivirira pamatatu matatu ealuminium bracket akasiyana. Vamwe vakarasa 12% yezvikamu zvekutanga-kumhanya kudzamara vachinja kubva kutsika-welded jigs kuenda kune yakanyatso gadziridzwa Bluco modular fixturing setup. Musiyano hausi wedzidziso. Iyo inoyerwa muCMM mishumo, pane-nguva yekuendesa matanda, uye engineering kusaina-offs.
Nei Modular Fixturing Inogadzirisa Matambudziko Chaiyo Yechitoro Floor
Mazhinji machira esimbi ekugadzira masimbi anotarisana nekukakavadzana kwakafanana: maOEM anoda kusimba kweGD&T zvidzoreso uye nekukurumidza dhizaini dhizaini, asi zvigadziriso zvechinyakare zvinozvivharira munguva refu dzekutungamira, mutengo wakakwira usingadzokeri weinjiniya (NRE), uye zero kuchinjika. Simbi yakashongedzerwa jig yakavakirwa Chikamu #A-207 haigamuchire Chikamu #A-208- kunyangwe kona yeflange ikachinja ne2 ° kana buri patani yachinja 3 mm. Ndiko uko Bluco modular fixturing inopa inoyerwa ROI-kwete sekushambadzira hype, asi seyakaderedzwa zvimedu, mapfupi shanduko windows, uye yakasimbiswa kudzokorora mumabhechi.
Isu takabatsira vatengi kucheka fixture komisheni nguva kubva pamazuva gumi nemana kusvika pasi pemaawa makumi mana nemasere. Sei? Nekushandisa akamisikidzwa T-slot mabhesi, anochinjika mapini, kinematic pini, uye vacuum-anobatsira mabhanhire - ese akagadzirwa kune ISO 2768-mK kushivirira uye akajairwa achipesana nemahwendefa ereferenzi. Chimwe nechimwe chikamu chakaomeswa, chakavhuvhuta, uye chakamakwa nema serial manhamba. Hapana kufungidzira. Hapana "yakanaka zvakakwana" inokwana.
Iyi haisi plug-uye-kutamba yemutengi Hardware. Iyo metrology-giredhi zvivakwa. Kutsvaga mapini anochengetedza ± 0.005 mm kudzokorora pamusoro pegumi,000 ma cycle. Mabheti egasi anorerutswa-kunetseka uye pamusoro-pasi kusvika ≤0.01 mm flatness pamamita. Simba rekurovera rinochinjika kubva pa1.2 kN kuenda pa8.5 kN-yakasimbiswa ne-load-cell calibration-isina kufungidzirwa nemubato torque.
Kubatanidzwa Ndiko Kwakawanda Zvirongwa Zvinobudirira-kana Kukundikana
Zvimwe zvikwata zvinotora modular fixturing inodonha seLego. Hazvidaro. Kubudirira kunoenderana nezvinhu zvitatu: interface kurongeka, datum zano, uye opareta mafambiro. Isu takaona yakasimba Bluco setups ichitadza nekuti base ndiro yanga isina kusungirirwa patafura yemuchina nekunyoresa kwakaringana-pini-kana nekuti mainjiniya akaedza kutsvaga mamwe maficha pane ekutanga madhamu akatsanangurwa muchikamu chakadhindwa.
Kugadzirisa? Tanga nechikamu chekushanda datum chirongwa-kwete iyo CAD modhi yekutanga poindi. Mepu yega yega nzvimbo kune A-B-C datum mareferensi. Shandisa kinematic misimboti: mapoinzi matatu anotsanangura ndege, maviri anotsanangura mutsetse, mumwe anotsanangura poindi. Wobva wasimbisa nepre-build dry run uchishandisa coordination measuring machine (CMM) data-kwete yekuona kuongorora. Iyo nhanho yega inocheka rework ne65% mumatare edu akanyorwa.
Uye usatarise zvinhu zvevanhu. Yakanyatsogadzirwa Bluco dhizaini inoderedza opareta nhanho kubva pa9 kusvika ku3: isa chikamu → batanidza vekutanga locators → clamp. Hapana kukotama, hapana kurova, hapana kuvhima zvipanera. Kusagadzikana ikoko kunonatsiridza goho rekutanga-uye kunoderedza zvikanganiso zvine chekuita nekuneta panguva yekuchinja kwemaawa gumi nemaviri.
Paunenge Uchida Tsigiro Yetsika - Kwete Chete Zvikamu
Off-the-sherufu kits inoita kuti utange. Asi chaiyo-yepasirese application inoda zvimwe. Funga zvakadzika zvakavharirwa zvisina tsvina zvine asymmetric madziro makobvu, kana mabhuraketi ealuminium anoda kusungirirwa panguva imwe chete pamakona mashanu asiri-anoronga uchisiya mukana weiyo robhoti yeMIG welding. Ndiko uko kubatanidzwa kweinjiniya rutsigiro kunova sarudzo.
Botou Haijun Metal Products Co., Ltd inoshanda zvakananga nevatengi vepasi rose kubatanidza kugadzirisa zvigadziriso-kwete kungopa zvikamu. Chikwata chavo chinoongorora GD&T callouts, chinomhanyisa DFM ongororo pakugadzirisa kugona, inoteedzera kutsauka pasi pemitoro mitoro, uye inosimbisa marongero ekupedzisira vachishandisa edhijitari mapatya akaenderana kune chaiyo press brake uye welding cell kinematics. Ivo vanopa zvizere zvinyorwa: gadziriso yekuvaka mashiti, kushivirira stack-ups, zvirongwa zvekugadzirisa, uye calibration zvitupa zvinoteedzerwa kune NIST zviyero.
Uku hakusi kubvunza kwekuwedzera. Iyo yakamisikidzwa kubatana-kubva pakutora (mukati meawa 48 yekugamuchira STEP mafaera) kune post-kutumira rutsigiro. Kana muridzi wenzvimbo akapfeka nguva isati yakwana pabhureketi rekushandisa rekurima, mainjiniya avo anoongorora mapfekero, gadzirisa kuomarara kwepasi, uye mapini ekutsiva ngarava ane macert ekudzivirira kupisa - zvese mukati memazuva mashanu ebhizinesi.
Kusarudza Mubatsiri Wako weBluco Modular Fixturing Needs
Bluco modular fixturing inopa kukosha kwakanyanya chete kana yapetwa nemugadziri anonzwisisa inotonhora-yakaumbwa simbi, geometric kushivirira manejimendi, uye kugadzirwa chaiko. Haasi wese mutengesi anogona kuona kuti 12.7 mm dhayamita yepini yelocator inochengetedza ≤0.003 mm kubuda mushure memazana mashanu ekudziya kutenderera-kana kuti base plate material yavo inopikisa micro-warping pasi pe 22 kN clamping mitoro.
Tarisa kubatanidzwa kwakasimba kwekubatanidza: mukati meimba CNC machining, kupisa kurapwa kutonga, metrology marabhu ane calibrated CMMs uye pamusoro analyzers, uye kuzere kuteedzera kubva raw material mill mishumo kusvika ekupedzisira ekuongorora marekodhi. Kumbira uchapupu—kwete mabhurocha. Bvunza mishumo yazvino yeCMM kubva kumapurojekiti evatengi. Kumbira mapikicha ekugadzirisa kuvaka ongororo. Verify ISO 9001 certification inosanganisira * gadziriso yekugadzira *, kwete kungoita musangano mukuru.
Pakati payo, Bluco modular fixturing haisi yekutenga zvinhu. Zviri pamusoro kutenga chivimbo mu repeatability. Kuvimbo kuti Chikamu #B-882 chichawana zvakafanana ingave yekutanga prototype kana 5,000th yekugadzira unit. Kuvimbo kuti yako inotevera dhizaini iteration haizokonzeresa $28,000 fixture kuvakazve. Chivimbo chekuti shopu yako inofamba nemazvo-kwete munamato.
bluco modular fixturing inoshanda zvakanyanya kana yakagadziridzwa, yakasimbiswa, uye inotsigirwa nevabatsiri vanobata yako kushivirira stack-up seyavo.
