Bluco modular fixturing ha se sistimi e 'ngoe ea clamping - ke mokokotlo o khutsitseng oa ho nepahala ho pheta-phetoang ho motsoako o phahameng, oa boleng bo tlase ba tšepe. Re bone mabenkele a qeta libeke a ntse a lokisa litšepe hobane thepa ea bona e ne e sa khone ho mamella ± 0.15 mm ka har'a mefuta e meraro ea borakete ea aluminium. Ba bang ba lahlile karolo ea 12% ea likarolo tsa pele ho fihlela ba tloha ho li-jigs tse entsoeng ka tloaelo ho ea ho setup e hlophisitsoeng hantle ea Bluco modular fixturing. Phapang ha se khopolo-taba. E lekantsoe ka litlaleho tsa CMM, li-logs tsa ho fana ka nako, le ho saena ha boenjiniere.
Hobaneng ha Modular Fixturing e Rarolla Mathata a Sebele a Lebenkele
Baetsi ba tšepe ba nang le matla a mangata ba tobane le tsitsipano e ts'oanang: Li-OEM li hloka taolo e matla ea GD&T le meralo e potlakileng, empa lisebelisoa tsa setso li li koalla ka nako e telele ea ho etella pele, litšenyehelo tse phahameng tsa boenjiniere (NRE) le ho ikamahanya le maemo. Jig e entsoeng ka tšepe e entsoeng ka tšepe e hahiloeng bakeng sa Karolo ea #A-207 e ke ke ea amohela Karolo ea #A-208-esita le haeba angle ea flange e fetoha ka 2 ° kapa mohlala oa lesoba o fetoha 3 mm. Ke moo Bluco modular fixturing e fanang ka ROI e lekantsoeng - eseng joalo ka hype ea ho bapatsa, empa e le sekhechana se fokotsehileng, lifensetere tse khutšoane tsa phetoho, le ho pheta-pheta ho netefalitsoeng ho pholletsa le lihlopha.
Re thusitse bareki ho fokotsa nako ea ho sebetsa ho tloha matsatsing a 14 ho isa ho lihora tse 48. Joang? Ka ho sebelisa lits'oants'o tse tloaelehileng tsa T-slot, li-locator tse feto-fetohang, li-kinematic pins, le li-clamp tse thusang ka vacuum-tsohle li entsoe ho latela maemo a ISO 2768-mK 'me li lekantsoe khahlano le lipoleiti tse kholo tsa litšupiso. Karolo e 'ngoe le e' ngoe e thatafalitsoe, e siloe, 'me e tšoauoa ka linomoro tsa serial tse ka lateloang. Ha ho na khakanyo. Ha ho "ho lekana" ho lekana.
Sena ha se plug-and-play moreki hardware. Ke metheo ea boemo ba metrology. Lithapa tsa ho fumana li boloka ± 0.005 mm ho pheta-pheta ho feta lipotoloho tse 10,000. Lipoleiti tsa motheo li fokotsa khatello ea kelello 'me li le fatše ho fihlela ho ≤0.01 mm flatness ka mithara. Clamping force e ka feto-fetoha ho tloha ho 1.2 kN ho ea ho 8.5 kN-e netefalitsoeng ka ho lekanngoa ha sele ea mojaro-e sa hakanyetsoang ka torque ea letsoho.
Kopanyo Ke Moo Merero e Mengata e Atlehang—kapa e Hlolehang
Lihlopha tse ling li nka hore modular fixturing e theoha joalo ka Lego. Ha e etse joalo. Katleho e ipapisitse le lintho tse tharo: khokahano ea sebopeho, leano la datum, le ts'ebetso ea opareitara. Re bone li-setups tse matla tsa Bluco li hloleha hobane poleiti ea motheo e ne e sa ts'oaroa tafoleng ea mochini ka ngoliso e nepahetseng ea li-dowel-kapa hobane lienjiniere li lekile ho fumana likarolo tsa bobeli ho fapana le li-datum tsa mantlha tse hlalositsoeng karolong e hatisitsoeng.
Ho lokisa? Qala ka morero oa datum o sebetsang oa karolo - eseng ntlha ea tšimoloho ea mohlala oa CAD. 'Mapa sebaka se seng le se seng ho litšupiso tsa datum tsa A-B-C. Sebelisa melao-motheo ea kinematic: lintlha tse tharo li hlalosa sefofane, tse peli li hlalosa mola, e 'ngoe e hlalosa ntlha. Ebe u netefatsa ka mokhoa o omeletseng oa ho aha o sebelisa data ea coordinate measuring (CMM) - eseng tlhahlobo ea pono. Mohato ona feela o fokotsa ts'ebetso ka 65% linyeoeng tsa rona tse tlalehiloeng.
Hape u se ke ua hlokomoloha lintlha tsa batho. Sebopeho se hlophisitsoeng hantle sa Bluco se fokotsa mehato ea opereishene ho tloha ho 9 ho isa ho 3: karolo ea sebaka → kenya libaka tsa mantlha → clamp. Ha ho ho kobeha, ha ho ho tlanya, ha ho ho tsoma li-wrenches. Ho tsitsa hoo ho ntlafatsa ka kotloloho chai ea pele-'me ho fokotsa liphoso tse amanang le mokhathala nakong ea lichifi tsa lihora tse 12.
Ha U Hloka Tšehetso e Tloaelehileng-Eseng Likarolo Feela
Li-off-the-shelf kits li etsa hore u qale. Empa likopo tsa 'nete tsa lefats'e li hloka ho feta. Nahana ka libaka tse kentsoeng ka botebo tse nang le mabota a botenya, kapa li-brackets tsa aluminiamo tse hlokang ho totobala ka nako e le 'ngoe ka li-angles tse hlano tseo e seng tsa polane ha u siea monyetla oa ho cheselletsa MIG ea roboto. Ke hona moo tšehetso e kopaneng ea boenjiniere e fetohang qeto.
Botou Haijun Metal Products Co., Ltd. e sebetsa ka kotloloho le bareki ba lefats'e ho kopanya litharollo tsa lisebelisoa - eseng feela ho fana ka likarolo. Sehlopha sa bona se lekola li-callouts tsa GD&T, se tsamaisa tlhahlobo ea DFM mabapi le ho khonahala ho koala, se etsisa ho kheloha tlas'a meroalo ea ts'ebetso, 'me se netefatsa meralo ea ho qetela e sebelisa mefuta ea mafahla ea dijithale e tsamaellanang le brake ea 'nete ea khatiso le li-welding cell kinematics. Ba fana ka litokomane tse felletseng: lishiti tsa kaho, mekotla ea mamello, linako tsa tlhokomelo, le litifikeiti tsa ho lekanya tse lateloang ho latela maemo a NIST.
Sena ha se lipuisano tsa tlatsetso. Ke tšebelisano-'moho e kenelletseng-ho tloha ho qotsa (ka lihora tse 48 ka mor'a ho fumana lifaele tsa STEP) ho ea ho tšehetso ea ka mor'a ho romela thepa. Haeba motho ea sebetsang sebakeng sa heno a roala pele ho nako ka har'a borakete ea lisebelisoa tsa temo tse phahameng haholo, baenjiniere ba bona ba hlahloba mekhoa ea ho apara, ba lokisa maemo a thata a holim'a metsi, le lithakhisa tse nchafalitsoeng tsa likepe tse nang le li-cert tse nchafalitsoeng tsa ho futhumatsa mocheso - tsohle li etsoa matsatsing a mahlano a khoebo.
Ho Khetha Molekane ea Nepahetseng bakeng sa Litlhoko tsa Hao tsa Bluco Modular Fixturing
Bluco modular fixturing e fana ka boleng bo phahameng feela ha e pentiloe le moetsi ea utloisisang metallurgy e entsoeng ka serame, taolo ea mamello ea jometri, le 'nete ea tlhahiso. Ha se morekisi e mong le e mong ea ka netefatsang hore pini ea sebaka sa bophara ea 12.7 mm e boloka ≤0.003 mm e felloa ke matla ka mor'a lipotoloho tse 500 tsa mocheso—kapa hore lisebelisoa tsa eona tsa motheo li hanana le li-micro-warping tlas'a meroalo e tsitsitseng ea 22 kN.
Batla khokahanyo e tiisitsoeng e tiisitsoeng: mochini oa CNC oa ka tlung, taolo ea kalafo ea mocheso, li-lab tsa metrology tse nang le li-CMM tse lekantsoeng le li-analyzer tsa holim'a metsi, le ho ts'oara ka botlalo ho tloha litlalehong tsa leloala la thepa e tala ho fihlela lirekoto tsa tlhahlobo ea ho qetela. Batla bopaki—eseng libukana. Kopa litlaleho tsa morao-rao tsa CMM ho tsoa mererong ea bareki. Kopa linepe tsa litlhahlobo tsa thepa ea thepa. Netefatsa Setifikeiti sa ISO 9001 se kenyelletsa *ho etsa thepa *, eseng kopano e akaretsang feela.
Motheong oa eona, Bluco modular fixturing ha e bue ka ho reka likarolo. Ke ka ho reka kholiseho ea ho pheta-pheta. Ke na le ts'epo ea hore Karolo ea #B-882 e tla fumana ka mokhoa o ts'oanang hore na ke mohlala oa pele kapa karolo ea 5,000 ea tlhahiso. Ke na le ts'epo ea hore moralo oa hau o latelang o ke ke oa baka $28,000 ea ho aha bocha. Tšepo ea hore lebenkele la hau le sebetsa ka nepo - eseng thapelo.
bluco modular fixturing e sebetsa hantle ha e entsoe, e netefatsoa, 'me e tšehetsoa ke balekane ba tšoarang stack-up ea hau ea mamello joalo ka ea bona.
