Igishushanyo cyo gusudira Igishushanyo: Amahame y'ingenzi yo kumenya ukuri 

Igishushanyo cyo gusudira ni tekinoroji yubuhanga bwo gukora ibikoresho kabuhariwe byo gufata ibihangano mumwanya wuzuye mugihe cyo gusudira. Amahame yingenzi yo kumenya ukuri arimo imiterere ihamye, ingingo zifatika za 3D, gucunga neza kugoreka ubushyuhe, hamwe nuburyo bwihuse bwo gufunga. Mugukurikiza aya mahame, abayikora bakora ubworoherane buke muri ± 0.5mm, kugabanya igipimo cyakazi, kandi bikazamura cyane umusaruro mukarere keza cyane.

Uruhare rukomeye rwibisobanuro mu gusudira Ibikoresho

Mu nganda zigezweho, cyane cyane mu bice by’imodoka, icyogajuru, n’imashini ziremereye, ubusugire bwinteko isudira biterwa ahanini nubwiza bwibikorwa byayo. Ibikoresho byo gusudira ntabwo bifite gusa; nigikoresho cyuzuye gitegeka geometrie yanyuma yibicuruzwa. Ibikoresho byateguwe nabi biganisha ku makosa yo guteranya, bikavamo inteko zinanirwa kubahiriza igishushanyo mbonera.

Ukuri muburyo bwo gusudira ibikoresho bikora imirimo itatu yibanze:

• Umwanya Uhagaze: Kwemeza ibice biri neza neza aho moderi ya CAD igaragaza, ikumira icyuho cyangwa kudahuza mbere yuko arc ikubitwa.
• Kugenzura Kugoreka: Kurwanya kwaguka k'ubushyuhe no kugabanuka kurangwa mugikorwa cyo gusudira, gishobora gukuramo ibyuma bivuye muburyo bukonje.
• Gusubiramo: Kwemeza ko igice cyigihumbi cyakozwe gihwanye nicyambere, ibisabwa kumurongo wibyakozwe byikora hamwe nigihe gito-JIT).

Iyo abajenjeri bashyize imbere ibyo bintu, bagabanya ibyago byo gukora imashini zihenze nyuma yo gusudira cyangwa kugorora intoki. Aha niho ubuhanga bwabakora umwuga uba ingirakamaro. Ibigo nka Botou Haijun Metal Products Co., Ltd. bubatse izina ryabo mugusobanukirwa utu tuntu, dutezimbere uburyo bworoshye bwo guhuza modular yuburyo bukemura ibibazo bikenewe mumirongo igezweho.

Amahame remezo yo kugera kubwukuri buhanitse

Kugirango ugere kubwukuri, igishushanyo mbonera kigomba gukurikiza amategeko yubuhanga. Gutandukana naya mahame yibanze akenshi bivamo "kurwanya gusudira," aho urwego rurwanya urujya n'uruza rw'icyuma, biganisha ku guhangayika gusigaye no gutsindwa amaherezo.

1. Ihame rya 3-2-1

Urufatiro rwibintu byose bifatika ni ihame rya 3-2-1, rikomoka ku mbogamizi za kinematike. Ubu buryo buteganya ko igihangano gikumirwa muri dogere esheshatu zose zubwisanzure (bitatu bisobanurwa na bitatu bizunguruka) bitabujije cyane, bishobora gutera kugoreka.

• Datum Yibanze (Ingingo 3): Gushiraho indege nkuru, igabanya kugenda mubisobanuro kimwe no kuzunguruka kabiri. Izi ngingo zigomba gukwirakwizwa kure hashoboka kugirango habeho ituze.
• Icyiciro cya kabiri (amanota 2): Gushiraho indege ya perpendicular, igabanya ubusobanuro bumwe no kuzunguruka.
• Icyiciro cya gatatu (Ingingo 1): Gushiraho indege ya perpendicular yanyuma, igabanya ibisobanuro byanyuma bisigaye.

Mubimenyerezo, ibi bivuze gukoresha neza-guhagarika guhagarara cyangwa pin. Kuri sisitemu ihindagurika, nka 2D na 3D byoroshye gusudira itangwa na Haijun Metal, izi ngingo zishobora guhinduka. Ibi bituma abajenjeri bongera gushushanya ibice 3-2-1 kubice bitandukanye badahimbye ibikoresho bishya bikomeye, bikomeza ukuri muburyo butandukanye bwibicuruzwa.

2. Gukomera no guhagarara neza

Welding itangiza ubushyuhe bukomeye nimbaraga za mashini. Niba ikadiri yimikorere idafite ubukana, izahinduka munsi yumutwaro, itera umwanya uhagaze. Ubusobanuro busaba imiterere shingiro ishoboye gukurura ingufu zinyeganyega hamwe nubushyuhe bwumuriro.

Shira ibyuma Bikunze gukundwa kubisobanuro bihanitse bitewe nuburyo bwiza bwo gutesha agaciro no kurwanya ihinduka. Haijun Metal yabigize umwuga wo gusudira ibyuma bya 3D byo gusudira byerekana ubu buryo, butanga umusingi uhamye ukomeza uburinganire ndetse no munsi yimitwaro iremereye. Ubundi, ibyuma biremereye cyane byuma bifatanyirijwe hamwe birashobora gukoreshwa, ariko birasaba kwitonda byoroheje kugirango bigabanye intambara ndende.

3. Gucunga Ubushyuhe

Ubushyuhe ni umwanzi wukuri. Ibidengeri byo gusudira birakomera, biragabanuka, bikurura ibyuma byegeranye imbere. Igikoresho cyateguwe neza giteganya uru rugendo. Hariho ingamba ebyiri zingenzi:

• Kwifata: Gukoresha clamps zikomeye kugirango wirinde kumubiri. Ibi nibyiza kumpapuro zoroshye ariko birashobora gutera impagarara zisigaye mubikoresho binini.
• Mbere yo gushiraho: Kubishaka ushireho ibice bitarenze guhuza kugirango iyo bigabanutse, bikurura mumwanya mwiza. Ibi bisaba uburambe bwimbitse hamwe namakuru yo kwigana.

Ibikoresho byoroshye byemerera uburyo bwo kuvanga. Ukoresheje clamps hamwe nibishobora guhinduka, abashoramari barashobora guhuza neza urwego rwo kwifata rushingiye kumwanya-wo kwitegereza imyitwarire yo gusudira, ibintu byoroshye ibikoresho bidashobora gutanga.

Gushushanya Gusubiramo no Korohereza Gukoresha

Imiterere nyayo ntacyo imaze niba bigoye kuyikorera cyangwa niba ishaje vuba. Igishushanyo mbonera cyo gukora (DFM) amahame akoreshwa mubishushanyo mbonera. Intego ni ukugabanya amakosa yabakozi no kuyitaho igihe.

Kwihuta no Guhagarara

Igihe cyakoreshejwe gupakira igice ntabwo ari agaciro kongerewe igihe. Ariko, kwihutisha uburyo bwo gupakira akenshi biganisha ku kudahuza. Igisubizo kiri muburyo bwimbitse, kwikunda, cyangwa kutagira ubwenge (Poka-Yoke) uburyo bwo gufatana.

Ibigize nka U-shusho na L-igizwe nintego-kare ya kare na 200-serie ishigikira inguni ibyuma Gira uruhare rukomeye hano. Ibi bikoresho bihuza hamwe na platform ya modular, itanga uburyo bwihuse. Kurugero, agasanduku U-kare gashobora gukora nka lokatori na clamp base, kugabanya umubare wibice bitandukanye bikenewe. Uku kwishyira hamwe kwemeza ko igice cyicara neza buri gihe, kugabanya umutwaro wubwenge kumukoresha no kuzamura ubudahwema.

Kugerwaho nimbunda yo gusudira

Igishushanyo mbonera gisanzwe ni ukubuza itara ryo gusudira. Niba gusudira adashobora kugera ku gihimba ku mpande zukuri, ubuziranenge bwo gusudira burababara, utitaye ku buryo igice gifashwe neza. Abashushanya bagomba kwigana inzira yo gusudira mugihe cyo gushushanya icyiciro.

Sisitemu ya moderi nziza cyane muriki gice. Kuberako ibice nka Guhuza Inguni n'inkunga irashobora kwimurwa cyangwa gukurwaho, injeniyeri zirashobora gukora "windows" murwego rwihariye rwo kubona itara. Uku guhuza n'imihindagurikire y'ikirere byemeza ko ibice bifasha igice bitabangamiye inzira, impirimbanyi igoye kubigeraho hamwe na static, weld-ikomeye.

Kugereranya: Ibikoresho bikomeye na sisitemu yo guhinduka

Guhitamo ubwoko bwiza bwimikorere nicyemezo cyibikorwa. Hano hepfo ni igereranya rifasha injeniyeri guhitamo inzira ijyanye neza nukuri kubyo bakeneye.

Ku nganda nka prototyping yimodoka cyangwa inganda zo mu kirere, aho ibishushanyo bihinduka kenshi, imiterere ihindagurika ni ihitamo ryiza. Zitanga ubunyangamugayo bukenewe nta giciro kibujijwe no kuyobora igihe cyo gukoresha ibikoresho bikomeye. Umurongo wibicuruzwa bya Haijun Metal, harimo nibyabo 0-225 ° igipimo rusange, ishyigikira ubu buryo bwinshi, butanga impagarike ihamye ihuza na geometrike igoye.

Amakosa asanzwe muburyo bwo gusudira

Ndetse naba injeniyeri b'inararibonye barashobora kugwa mumitego ibangamira ukuri. Kwirinda iyi mitego isanzwe ningirakamaro kugirango ishyirwa mubikorwa neza.

Kurenza-Kubuza Igikorwa

Ongeraho clamps nyinshi cyangwa lokator birashobora kugabanya kwaguka kwubushyuhe busanzwe bwigice. Iyo igice gishyushye, ntahantu ho kujya, biganisha ku guhangayika cyangwa guhangayika bikabije. Buri gihe wemerere gukura kumuriro mucyerekezo kure ya datum yibanze.

Kwirengagiza kurinda Weld Spatter

Weld spatter irashobora kwirundanyiriza ahaboneka pin hamwe nubuso, buhoro buhoro uhinduranya igice cyigihe. Ibi biganisha ku gutinda buhoro mubyukuri. Abashushanya bagomba gushyiramo inkinzo za spatter, bagakoresha anti-spatter, cyangwa ibishushanyo mbonera byoroshye gusukura. Ibice bigize moderi bikozwe mubyuma bikomeye, nkibiri mubikoresho bya Haijun, bitanga uburyo bwiza bwo guhangana na spatter adhesion no kwambara.

Guhitamo Ibikoresho Bibi

Gukoresha ibyuma byoroheje kugirango ubone ibipapuro bikunda guterana amagambo bizatera kwambara vuba. Kubona ahantu hagomba gukomera cyangwa gukorwa mubikoresho bidashobora kwambara. Mu buryo nk'ubwo, urubuga shingiro rugomba kuba ruhamye; Ikaramu yoroheje ya aluminiyumu irashobora kunyeganyega cyane mugihe cyo gusudira kwa robo, kubangamira ukuri.

Intambwe-ku-ntambwe yo kuyobora mugushushanya neza

Kurikiza iyi mikorere yumvikana kugirango umenye neza ko gusudira byujuje ibisabwa neza.

1. Gisesengura Igice cya Geometrie: Menya ibipimo bikomeye no kwihanganira kuva kuri CAD. Menya imibare y'ibanze, iyisumbuye, na kaminuza.
2. Hitamo Ihuriro shingiro: Hitamo ubunini bwa platifomu nibikoresho bishyigikira uburemere bwigice. Kugirango ubisobanure neza, tekereza kumeza ya 3D yamashanyarazi hamwe nurusobe rwimyobo yo kugerekaho modular.
3. Koresha Itegeko 3-2-1: Shyira abibanze kubuso bunini. Ongeraho icyiciro cya kabiri nicyiciro cya gatatu kugirango ubuze impamyabumenyi zisigaye. Menya neza ko abashakisha uburyo bwogukora isuku.
4. Igishushanyo mbonera cyo gufata ingamba: Umwanya ufata hafi ya weld kugirango ugabanye kugoreka, ariko urebe ko bitabangamira itara. Koresha clamps cyangwa pneumatic clamps kugirango wihute kandi uhoraho.
5. Kwigana no Kugenzura: Koresha software kugirango ugenzure kugongana hagati yumuriro, ibice, nigice. Niba bishoboka, kora kwiruka byumye hamwe nibintu bifatika.
6. Iterate hamwe nibice bigize Modular: Koresha ibikoresho bisanzwe nkibikoresho bifasha inguni hamwe nagasanduku kare kugirango utunganyirize imiterere. Ibi birashobora guhinduka byihuse niba igishushanyo cyambere kidatanga ukuri kwifuzwa.

Gutezimbere Ukuri hamwe nibikoresho bigezweho

Ukuri kwimiterere ni byiza gusa nkibigize intege nke. Kwinjiza ibikoresho byo mu rwego rwo hejuru nibyo byingenzi. Botou Haijun Metal Products Co., Ltd. itanga ecosystem yuzuye yibikoresho byongera ubusobanuro bwibikorwa byoroshye.

Kurugero ,. 0-225 ° igipimo rusange yemerera neza neza inguni yibice bigoye, bivanaho gukenera imashini yihariye. Uru rwego rwo guhinduka rwemeza ko nibice bitunganijwe bidasanzwe bishobora gufatwa neza kandi neza. Byongeye kandi 200-serie ishigikira inguni ibyuma tanga inkunga ihagaze neza, irinde kugabanuka mubikorwa birebire cyangwa bito.

Ibi bice byagenewe gukora mubwumvikane. Imyobo isanzwe hamwe no kwihanganirana bivuze ko iyo bimaze kugaragara, birashobora kwigana ikizere. Iyi modularite ntabwo yihutisha gahunda yo gushushanya gusa ahubwo inemeza ko ubunyangamugayo bwagezweho mugice cyibishushanyo bugumaho mubikorwa.

Ibibazo Bikunze Kubazwa (Ibibazo)

Ni ubuhe buryo bwo kwihanganira kwemererwa gusudira?

Mubisanzwe, ibikoresho byo gusudira bigomba kubakwa kugirango bihangane ± 0.1mm kugeza ± 0.2mm, bikaba bigoye kuruta kwihanganira gusudira bisanzwe ± 0.5mm kugeza ± 1.0mm. Ibi byemeza ko ikosa ryimikorere ridatwara ingengo yimishinga yemewe yo kwihanganira ibicuruzwa byanyuma.

Ni kangahe ibikoresho byo gusudira bigomba guhinduka?

Calibration inshuro ziterwa nimbaraga zikoreshwa. Kubyinshi cyane, birasabwa kugenzura buri kwezi. Kubijwi rito cyangwa byoroshye gushiraho, kalibrasi igomba kubaho nyuma ya buri kintu kinini cyongeye kugaragara cyangwa niba havutse ibibazo byubuziranenge. Kubungabunga buri gihe aho usanga pin na clamps ni ngombwa.

Ibikoresho byoroshye birashobora kugera kubwukuri nkibikoresho bikomeye?

Nibyo, ibigezweho bigezweho-byoroshye guhuza ibikoresho, nkibikoresha ibyuma bikozwe mucyuma hamwe nibikoresho bikomye, birashobora kugera ku kuri ugereranije n’ibikoresho bikomeye. Urufunguzo nuburyo bukwiye bwo gushiraho no gukoresha ibikoresho-byiza, bisubirwamo.

Ni ukubera iki icyuma gikoreshwa cyane kumeza yo gusudira neza?

Ibyuma bikozwe mucyuma bifite imiterere ihindagurika cyane ugereranije nicyuma. Ikuramo imbaraga ziva mu gusudira arcs na robot igenda, ikarinda resonance ishobora kugira ingaruka kumiterere ya weld. Ntabwo kandi ikunda kurwara mugihe runaka, ikemeza neza igihe kirekire kandi neza.

Umwanzuro: Gushora imari muburyo bunoze bwo gukora neza

Igishushanyo mbonera cyo gusudira neza ntabwo ari ugufata ibice hamwe; nijyanye no kugenzura physics yo gusudira kugirango itange inteko ihamye, yujuje ubuziranenge. Mugukurikiza ihame rya 3-2-1, kumenya kugoreka ubushyuhe, no gukoresha ibikoresho bikomeye, byateguwe neza, ababikora barashobora kugabanya cyane igipimo cyibicuruzwa no kunoza ibicuruzwa.

Guhinduranya kuri sisitemu yoroheje itanga inyungu zingirakamaro mubikorwa bigezweho. Ihuza ibisobanuro bisabwa kubikorwa byingenzi hamwe nubworoherane bukenewe kubicuruzwa bitandukanye bivanze. Botou Haijun Metal Products Co., Ltd. ihagaze ku isonga ryinzibacyuho, itanga ibisubizo bikomeye nka 2D / 3D byoroshye kandi byoroshye nibikoresho biha imbaraga injeniyeri gushushanya byihuse, kubyara umusaruro mwiza, no guhuza vuba.

Waba uri mumodoka, mu kirere, cyangwa muri rusange inganda zikora imashini, ingamba nziza zo guhuza inyungu ninyungu zo guhatanira. Suzuma inzira zawe zubu, suzuma ibyiza byubusa, kandi urebe ko ibikoresho byawe bigera kumurimo.

Witeguye kunonosora umusaruro wawe wo gusudira? Shakisha urutonde rwibisobanuro bihanitse byoroshye byo gusudira hamwe nibikoresho kugirango ubone ibikwiranye ninganda zawe.

Reba Ibisubizo Byacu byo gusudira